brake YAMAHA CYGNUS 125 2012 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION .................... 1-1
Further safe-riding points ................. 1-5
DESCRIPTION .................................... 2-1
Left view ........................................... 2-1
Right view ......................................... 2-2
Controls and instruments ................. 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS .................................................. 3-1
Main switch/steering lock ................. 3-1
Keyhole cover .................................. 3-2
Indicator and warning lights ............. 3-2
Speedometer .................................... 3-3
Multi-function display ........................ 3-3
Handlebar switches .......................... 3-5
Front brake lever .............................. 3-6
Rear brake lever ............................... 3-6
Fuel tank cap .................................... 3-7
Fuel .................................................. 3-7
Catalytic converters .......................... 3-9
Kickstarter ........................................ 3-9
Seat ................................................ 3-10
Storage compartments ................... 3-10
Sidestand ....................................... 3-11
Ignition circuit cut-off system .......... 3-12
FOR YOUR SAFETY - PRE-OPERATION
CHECKS ............................................. 4-1OPERATION AND IMPORTANT RIDING
POINTS ............................................... 5-1
Starting the engine ........................... 5-1
Starting off ........................................ 5-2
Acceleration and deceleration .......... 5-2
Braking ............................................. 5-2
Tips for reducing fuel consumption .. 5-3
Engine break-in ................................ 5-3
Parking ............................................. 5-4
PERIODIC MAINTENANCE AND AD-
JUSTMENT ......................................... 6-1
Owner’s tool kit ................................. 6-2
Periodic maintenance chart for the
emission control system ............... 6-3
General maintenance and lubrication
chart .............................................. 6-4
Removing and installing panels ....... 6-7
Checking the spark plug ................... 6-8
Engine oil and oil strainer ............... 6-10
Final transmission oil ...................... 6-12
Air fi lter and V-belt case air fi lter
elements ..................................... 6-13
Checking the throttle grip free
play ............................................. 6-15
Valve clearance .............................. 6-15
Tires ............................................... 6-16
Cast wheels .................................... 6-17
Checking the brake lever free
play ............................................. 6-18Adjusting the rear brake lever free
play ............................................. 6-18
Checking the front brake pads and
rear brake shoes ......................... 6-19
Checking the brake fl uid level ........ 6-19
Changing the brake fl uid ................ 6-20
Checking and lubricating the
cables ......................................... 6-21
Checking and lubricating the throttle grip
and cable .................................... 6-21
Lubricating the front and rear brake
levers .......................................... 6-21
Checking and lubricating the
centerstand and sidestand .......... 6-22
Checking the front fork ................... 6-23
Checking the steering .................... 6-23
Checking the wheel bearings ......... 6-24
Battery ............................................ 6-24
Replacing the fuses ........................ 6-26
Replacing the headlight bulb .......... 6-27
Replacing a front turn signal light
bulb ............................................. 6-28
Replacing the tail/brake light bulb or a
rear turn signal light bulb ............ 6-28
Replacing an auxiliary light bulb ..... 6-29
Troubleshooting ............................. 6-29
Troubleshooting chart .................... 6-31
SCOOTER CARE AND STORAGE .... 7-1
Matte color caution ........................... 7-1
Care ................................................. 7-1
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Q
SAFETY INFORMATION
EAU10373
Further safe-riding points●
Be sure to signal clearly when
making turns.
ZAUM00**ZAUM00**●
Braking can be extremely diffi cult
on a wet road. Avoid hard brak-
ing, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
●
Slow down as you approach
a corner or turn. Once you have
completed a turn, accelerate
slowly.
●
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
●
Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep the
scooter upright, otherwise it could
slide out from under you.
●
The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
●
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
●
Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable. Use a strong
cord to secure any luggage to
the carrier (if equipped). A loose bed, and choke it in a rail to pre-
vent movement.
●
Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the
location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
●
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
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2-1
EAU10401
DESCRIPTION1. Fuel tank cap (page 3-7)
2. Rear storage compartment (page 3-10)
3. Rear turn signal light (page 6-28)
4. Tail/brake light (page 6-28)
5. Kickstarter (page 3-9)
6. Air fi lter (page 6-13)
EAU10410
Left view
EAU10401
DESCRIPTION
4
3 2
1
6
5
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2-3
EAU10401
DESCRIPTION
EAU10430
Controls and instruments1. Rear brake lever (page 3-6)
2. Left handlebar switches (page 3-5)
3. Speedometer (page 3-3)
4. Multi-function display (page 3-3)
5. Front brake lever (page 3-6)
6. Right handlebar switch (page 3-5)
7. Main switch/steering lock (page 3-1)
4 3
2
1
5
67
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3-6
EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
EAU12400
Dimmer switch “&/%”
Set this switch to “&” for the high
beam and to “%” for the low beam.
EAU12460
Turn signal switch “4/6”
To signal a right-hand turn, push this
switch to “6”. To signal a left-hand
turn, push this switch to “4”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12500
Horn switch “*”
Press this switch to sound the horn.
EAU12721
Start switch “,”
With the sidestand up, push this
switch while applying the front or rear
brake to crank the engine with the
starter. See page 5-1 for starting in-
structions prior to starting the engine.
EAU12900
Front brake leverZAUM00**
1
1. Front brake leverThe front brake lever is located on
the right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
EAU12950
Rear brake leverZAUM00**
1
1. Rear brake leverThe rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the han-
dlebar grip.
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3-12
EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
EWA10241
WARNING
The vehicle must not be ridden with
the sidestand down, or if the sid-
estand cannot be properly moved
up (or does not stay up), otherwise
the sidestand could contact the
ground and distract the operator,
resulting in a possible loss of con-
trol. Yamaha’s ignition circuit cut-
off system has been designed to
assist the operator in fulfilling the
responsibility of raising the sides-
tand before starting off. Therefore,
check this system regularly and
have a Yamaha dealer repair it if it
does not function properly.
EAUT1095
Ignition circuit cut-off systemCheck the operation of the sidestand
switch according to the following pro-
cedure.Turn the key on.
Put the sidestand up.Push the start switch while applying
either of the brake levers. The engine will
start.Put the sidestand down.
If the engine stalls:
The sidestand switch is OK.
WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.● If a malfunction is noted, have
a Yamaha dealer check the
system before riding.
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4-2
EAU15582
FOR YOUR SAFETY - PRE-OPERATION CHECKSBefore using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-7
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specifi ed level.
• Check vehicle for oil leakage.6-10
Final transmission oil• Check vehicle for oil leakage. 6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fl uid level in reservoir.
• If necessary, add recommended brake fl uid to specifi ed level.
• Check hydraulic system for leakage.6-18~6-20
Rear brake• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-18, 6-19
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate
cable and grip housing.6-15, 6-21
Wheels and tires• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-16, 6-17
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-21
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5-1
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner’s Manual carefully
to become familiar with all controls.
If there is a control or function you
do not understand, ask your Yamaha
dealer.
EWA10271
WARNING
Failure to familiarize yourself with
the controls can lead to loss of
control, which could cause an ac-
cident or injury.
EAU45310
TIPThis model is equipped with a lean
angle sensor to stop the engine in
case of a turnover. To start the en-
gine after a turnover, be sure to turn
the main switch to “OFF” and then to
“ON”. Failing to do so will prevent the
engine from starting even though the
engine will crank when pushing the
start switch.
EAUT1864
Starting the engine
ECA10250
NOTICESee page 5-3 for engine break-in
instructions prior to operating the
vehicle for the rst time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up.
See page 3-12 for more information.
1. Turn the key to “ON”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again.
Each starting attempt should be
as short as possible to preserve
the battery. Do not crank the en-
gine more than 5 seconds on any
one attempt. If the engine does
not start with the starter motor, try
using the kickstarter.
ECA11042
NOTICEFor maximum engine life, never ac-
celerate hard when the engine is
cold!
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EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU16780
Acceleration and decelera-
tion
(a)(b)
The speed can be adjusted by open-
ing and closing the throttle. To in-
crease the speed, turn the throttle grip
in direction (a). To reduce the speed,
turn the throttle grip in direction (b).
EAU16793
Braking
EWA10300
WARNING
● Avoid braking hard or sud-
denly (especially when leaning
over to one side), otherwise the
scooter may skid or overturn.● Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching such
areas and cross them with cau-
tion.● Keep in mind that braking on
a wet road is much more diffi-
cult.● Ride slowly down a hill, as
braking downhill can be very
dif cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EAU16761
Starting offTIPBefore starting off, allow the engine to
warm up.
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
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6-1
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1823
Periodic inspection, adjustment, and
lubrication will keep your vehicle in
the safest and most effi cient condition
possible. Safety is an obligation of
the vehicle owner/operator. The most
important points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However,
depending on the weather, terrain,
geographical location, and individual
use, the maintenance intervals may
need to be shortened.
EWA10321
WARNING
Failure to properly maintain the
vehicle or performing maintenance
activities incorrectly may increase
your risk of injury or death during
service or while using the vehicle.
If you are not familiar with vehicle
service, have a Yamaha dealer per-
form service.
EWA15122
WARNING
Turn off the engine when perform-
ing maintenance unless otherwise
speci ed.● A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
res.● Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monox-
ide poisoning - possibly lead-
ing to death. See page 1-2 for
more information about carbon
monoxide.
EWA10330
WARNING
This scooter is designed for use
on paved roads only. If this scooter
is operated in abnormally dusty,
muddy or wet conditions, the air
lter element should be cleaned or
replaced more frequently, other-
wise rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
EWA15460
WARNING
Brake discs, calipers, drums, and
linings can become very hot dur-
ing use. To avoid possible burns,
let brake components cool before
touching them.
EAU17302
Emission controls not only function
to ensure cleaner air, but are also
vital to proper engine operation and
maximum performance. In the follow-
ing periodic maintenance charts, the
services related to emissions control
are grouped separately. These serv-
ices require specialized data, knowl-
edge, and equipment. Maintenance,
replacement, or repair of the emission
control devices and systems may be
performed by any repair establishment
or individual that is certifi ed (if applica-
ble). Yamaha dealers are trained and
equipped to perform these particular
services.
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