warning YAMAHA FJR1300A 2016 Service Manual

Periodic maintenance an d a djustment
6-31
6
EAU23273
Checkin g the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no d anger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damag e is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45512
Checkin g the steerin g
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center- stand. WARNING! To avoi d inju-
ry, securely support the vehicle
so there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Periodic maintenance an d a djustment
6-32
6
EAU23292
Checkin g the wheel b earings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU39526
Battery
The battery is located under panel A.
(See page 6-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
 Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe
b urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
1 2
3
UB88E0E0.book Page 32 Friday, October 16, 2015 11:59 AM

Periodic maintenance an d a djustment
6-34
6
EAU54515
Replacin g the fuses
The fuse boxes and individual fuses
are located under panel A. (See page
6-7.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. Main fuse
2. Spare fuse
3. Cruise control fuse
4. Brake light fuse
5. Fuse box
6. Main fuse 2
5
1
3
4
2
5 26
1. ABS motor fuse
2. ABS solenoid fuse
3. Fuel injection system fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Electronic throttle valve fuse
6. Headlight fuse
7. Spare fuse
8. Hazard fuse
9. Signaling system fuse
10.Terminal fuse 1 (for auxiliary DC jack)
11.ABS control unit fuse
12.Ignition fuse
13.Right radiator fan motor fuse
14.Left radiator fan motor fuse
15.Windshield motor fuse
14
7
9
10
11
1213
7
158
1
7
23
4
5
6
7
UB88E0E0.book Page 34 Friday, October 16, 2015 11:59 AM

Periodic maintenance an d a djustment
6-36
6
EAU25872
Trou bleshootin g
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot lig hts from water
heaters or furnaces. Gasoline or
g asoline vapors can i gnite or ex-
plod e, causin g severe injury or prop-
erty damag e.
UB88E0E0.book Page 36 Friday, October 16, 2015 11:59 AM

Periodic maintenance an d a djustment
6-38
6 En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot.
Scal din g hot flui d an d steam may b e blown out un der pressure, which
coul d cause serious injury. Be sure to wait until the eng ine has cooled.
 Place a thick ra g, like a towel, over the ra diator cap, an d then slowly ro-
tate the cap counterclockwise to the detent to allow any resi dual pres-
sure to escape. When the hissin g soun d has stopped , press down on the
cap while turnin g it counterclockwise, an d then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
UB88E0E0.book Page 38 Friday, October 16, 2015 11:59 AM

Motorcycle care and stora ge
7-3
7
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
Windshield cleaning
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a neutral detergent, and after cleaning,
thoroughly wash it off with water. For
additional cleaning, use Yamaha Wind-
shield Cleaner or other quality cleaner.
Some cleaning compounds for plastics
may leave scratches on surfaces of the
windshield. Before using them, make a
test by polishing an area which does
not affect your visibility.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces. 7. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP
 Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
UB88E0E0.book Page 3 Friday, October 16, 2015 11:59 AM

Motorcycle care and stora ge
7-4
7
EAU26244
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in and cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with plastic bags to prevent moisture
from entering them.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-32.
UB88E0E0.book Page 4 Friday, October 16, 2015 11:59 AM

Specifications
8-3
8
Battery:
Model:GT14B-4
Voltage, capacity:
12 V, 12.0 Ah (10 HR)
Bul b watta ge × quantity:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light: LED
Rear turn signal light: LED
Auxiliary light: LED
License plate light:
LED
Meter lighting: LED
Neutral indicator light: LED
High beam indicator light:
LED
Oil level warning light: LED
Turn signal indicator light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Cruise control “SET” indicator light: LED
Cruise control “ON” indicator light:
LED
Immobilizer system indicator light: LED
Traction control system indicator/warning
light: LED
Fuse(s):
Main fuse:
50.0 A
Main fuse 2: 30.0 A
Terminal fuse 1: 3.0 A
Headlight fuse:
7.5 A Brake light fuse:
1.0 A
Signaling system fuse: 7.5 A
Ignition fuse:
20.0 A
Radiator fan motor fuse: 10.0 A × 2
Hazard fuse: 7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse: 20.0 A
Cruise control fuse:
1.0 A
Backup fuse: 7.5 A
Windshield motor fuse: 20.0 A
Electronic throttle valve fuse:
7.5 A
UB88E0E0.book Page 3 Friday, October 16, 2015 11:59 AM

10-1
10
Index
A
ABS ...................................................... 3-26
ABS warning light ................................... 3-5
Accessory box...................................... 3-36
Air filter element, cleaning .................... 6-17
Auxiliary DC jack .................................. 3-46
B
Battery .................................................. 6-32
Brake and clutch fluid levels,
checking............................................. 6-25
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers, checking
and lubricating ................................... 6-29
Brake and shift pedals, checking and
lubricating .......................................... 6-28
Brake lever ........................................... 3-25
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-25
C
Cables, checking and lubricating ......... 6-27
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converters ............................. 3-31
Centerstand and sidestand, checking
and lubricating ................................... 6-29
Clutch lever ................................. 3-24, 6-23
Coolant ................................................. 6-15
Cowling vents, opening and closing .... 3-38
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-23
Cruise control system ............................ 3-7
D
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-22
D-mode (drive mode) ........................... 3-22
E
Engine break-in ...................................... 5-5
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-11
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-5
F
Final gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-24
Front fork, adjusting ............................. 3-40
Front fork, checking ............................. 6-31
Fuel....................................................... 3-29
Fuel consumption, tips for reducing ...... 5-4
Fuel tank cap........................................ 3-28 Fuel tank overflow hose ........................ 3-30
Fuses, replacing.................................... 6-34
H
Handlebar position, adjusting ............... 3-37
Handlebar switches .............................. 3-22
Hazard switch ....................................... 3-23
Headlight beams, adjusting .................. 3-37
High beam indicator light........................ 3-4
Horn switch........................................... 3-23
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-44
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-23
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-10
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Panels, removing and installing .............. 6-7
Parking .................................................... 5-6
Part locations .......................................... 2-1
R
Rear suspension, lubricating ................ 6-30
Rear view mirrors .................................. 3-39
Rider seat height, adjusting .................. 3-33
S
Safety information................................... 1-1
Seats ..................................................... 3-31
Select switch ........................................ 3-23
Shifting .................................................... 5-3
Shift pedal............................................. 3-24
Shock absorber assembly, adjusting ... 3-42
Sidestand .............................................. 3-43
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-31
Stop/Run/Start switch .......................... 3-23
Storage ................................................... 7-4
UB88E0E0.book Page 1 Friday, October 16, 2015 11:59 AM

Index
10-2
10
Storage compartments ......................... 3-35
Swingarm pivots, lubricating ................ 6-30
T
Throttle grip and cable, checking and
lubricating ........................................... 6-28
Throttle grip free play, checking ........... 6-19
Tires ...................................................... 6-20
Tool kit .................................................... 6-2
Traction control system ........................ 3-27
Traction control system indicator/
warning light ......................................... 3-5
Troubleshooting .................................... 6-36
Troubleshooting charts ......................... 6-37
Turn signal indicator lights ...................... 3-4
Turn signal switch ................................. 3-23
V
Valve clearance..................................... 6-19
Vehicle identification number ................. 9-1
Vehicle lights ......................................... 6-35
W
Wheel bearings, checking..................... 6-32
Wheels .................................................. 6-22
UB88E0E0.book Page 2 Friday, October 16, 2015 11:59 AM