Oil filter YAMAHA FJR1300A 2016 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: FJR1300A, Model: YAMAHA FJR1300A 2016Pages: 120, PDF Size: 3.41 MB
Page 5 of 120
Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-4
Cruise control system .....................3-7
Multi-function meter unit ...............3-10
D-mode (drive mode) ....................3-22
Handlebar switches.......................3-22
Clutch lever ...................................3-24
Shift pedal .....................................3-24
Brake lever ....................................3-25
Brake pedal ...................................3-25
ABS ...............................................3-26
Traction control system.................3-27
Fuel tank cap.................................3-28
Fuel................................................3-29
Fuel tank overflow hose ................3-30
Catalytic converters .....................3-31
Seats .............................................3-31
Adjusting the rider seat height ......3-33
Storage compartments .................3-35
Accessory box...............................3-36
Adjusting the headlight beams......3-37
Handlebar position ........................3-37
Opening and closing the cowling vents ..........................................3-38
Rear view mirrors ..........................3-39
Adjusting the front fork..................3-40
Adjusting the shock absorber assembly....................................3-42
Sidestand ......................................3-43
Ignition circuit cut-off system........3-44
Auxiliary DC jack ...........................3-46 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine.......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plugs ............. 6-10
Canister......................................... 6-11
Engine oil and oil filter cartridge ... 6-11
Final gear oil.................................. 6-14
Coolant ......................................... 6-15
Cleaning the air filter element ....... 6-17
Checking the engine idling
speed......................................... 6-18
Checking the throttle grip free
play ............................................ 6-19
Valve clearance ............................. 6-19
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Clutch lever ................................... 6-23
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-24
Checking the front and rear brake pads........................................... 6-24
Checking the brake and clutch fluid levels .................................. 6-25
Changing the brake and clutch fluids .......................................... 6-27
Checking and lubricating the cables ........................................ 6-27
UB88E0E0.book Page 1 Friday, October 16, 2015 11:59 AM
Page 12 of 120
Description
2-1
2
EAU63371
Left view
12
34
5
76
8910111213
1. Coolant reservoir (page 6-15)
2. Accessory box (page 3-36)
3. Front fork spring preload adjusting bolt (page 3-40)
4. Owner’s tool kit (page 6-2)
5. Final gear oil filler bolt (page 6-14)
6. Final gear oil drain bolt (page 6-14)
7. Shock absorber assembly spring preload adjusting lever (page 3-42)
8. Air filter element (page 6-17)
9. Shift pedal (page 3-24)
10.Engine oil filler cap (page 6-11)
11.Engine oil filter cartridge (page 6-11)
12.Engine oil level check window (page 6-11)
13.Engine oil drain bolt (page 6-11)
UB88E0E0.book Page 1 Friday, October 16, 2015 11:59 AM
Page 67 of 120
Operation and important ri din g points
5-5
5
EAU16842
En gine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17124
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil an d
final gear oil must be chan ged , an d
the oil filter cartri dge or element re-
place d.
[ECA10333]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the en gine spee d out of
the tachometer red zone.
If any en gine trou ble shoul d oc-
cur durin g the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
UB88E0E0.book Page 5 Friday, October 16, 2015 11:59 AM
Page 73 of 120
Periodic maintenance an d a djustment
6-5
6
13 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
14 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
15 Clutch lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
16 Shift ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation. √√√√√√
19 *Front fork • Check operation and for oil
leakage. √√√√
20 *Shock a
bsor ber
assem bly • Check operation and shock ab-
sorber for oil leakage. √√√√
21 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
• Lubricate with lithium-soap- based grease. √√
22 En gine oil • Change.
• Check oil level and vehicle for
oil leakage. √√√√√√
23 En
gine oil filter
cartri dge • Replace.
√√√
24 *Coolin g sy
s
tem• Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
25 Final gear oil • Check oil level and vehicle for
oil leakage.
• Change. √√√√√
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 Movin
g parts an d
cab les • Lubricate.
√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB88E0E0.book Page 5 Friday, October 16, 2015 11:59 AM
Page 79 of 120
Periodic maintenance an d a djustment
6-11
6
EAU36111
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU19888
Engine oil an d oil filter car-
tri dge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-left side of the
crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather
1
2
1. Engine oil level check window
2. Engine oil filler cap
3. Maximum level mark
4. Minimum level mark
31
4
2
UB88E0E0.book Page 11 Friday, October 16, 2015 11:59 AM
Page 80 of 120
Periodic maintenance an d a djustment
6-12
6 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 5–7 if the oil filter cartridge
is not being replaced.
5. Remove the oil filter cartridge withan oil filter wrench.
TIP
An oil filter wrench is available at a
Yamaha dealer.
6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
TIP
Make sure that the O-ring is properly
seated.
7. Install the new oil filter cartridge,and then tighten it to the specified
torque with a torque wrench.
1. Engine oil drain bolt
2. Gasket
1
2
1. Oil filter wrench
2. Oil filter cartridge
1. O-ring
1
2
UB88E0E0.book Page 12 Friday, October 16, 2015 11:59 AM
Page 81 of 120
Periodic maintenance an d a djustment
6-13
6
8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
a dd ition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.
NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.
11. Turn the engine off, and then check the oil level and correct it if
necessary.
1. Torque wrench
Tightening torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter removal: 4.00 L (4.23 US qt, 3.52 Imp.qt)
1
UB88E0E0.book Page 13 Friday, October 16, 2015 11:59 AM
Page 112 of 120
Specifications
8-1
8
Dimensions:
Overall length:2230 mm (87.8 in)
Overall width:
750 mm (29.5 in)
Overall height: 1325/1455 mm (52.2/57.3 in)
Seat height: 805/825 mm (31.7/32.5 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.1 m (10.17 ft)
Wei ght:
Curb weight:
289 kg (637 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 1298 cm³
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio:
10.8 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:3.80 L (4.02 US qt, 3.34 Imp.qt) With oil filter removal:
4.00 L (4.23 US qt, 3.52 Imp.qt)
Final gear oil:
Type:
Yamaha genuine shaft drive gear oil SAE
80W-90 API GL-5
Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.60 L (2.75 US qt, 2.29 Imp.qt)
Air filter:
Air filter element:
Dry element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 25 L (6.6 US gal, 5.5 Imp.gal)
Fuel reserve amount:
5.5 L (1.45 US gal, 1.21 Imp.gal)
Fuel injection:
Throttle body:ID mark: B881 00
Spark plu g(s):
Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Wet, multiple-disc
Drivetrain:
Primary reduction ratio:1.563 (75/48)
Final drive:
Shaft
Secondary reduction ratio: 2.693 (34/36 x 21/27 x 33/9)
Transmission type: Constant mesh 6-speed
Gear ratio:
1st: 2.500 (35/14)
UB88E0E0.book Page 1 Friday, October 16, 2015 11:59 AM
Page 117 of 120
10-1
10
Index
A
ABS ...................................................... 3-26
ABS warning light ................................... 3-5
Accessory box...................................... 3-36
Air filter element, cleaning .................... 6-17
Auxiliary DC jack .................................. 3-46
B
Battery .................................................. 6-32
Brake and clutch fluid levels,
checking............................................. 6-25
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers, checking
and lubricating ................................... 6-29
Brake and shift pedals, checking and
lubricating .......................................... 6-28
Brake lever ........................................... 3-25
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-25
C
Cables, checking and lubricating ......... 6-27
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converters ............................. 3-31
Centerstand and sidestand, checking
and lubricating ................................... 6-29
Clutch lever ................................. 3-24, 6-23
Coolant ................................................. 6-15
Cowling vents, opening and closing .... 3-38
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-23
Cruise control system ............................ 3-7
D
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-22
D-mode (drive mode) ........................... 3-22
E
Engine break-in ...................................... 5-5
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-11
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-5
F
Final gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-24
Front fork, adjusting ............................. 3-40
Front fork, checking ............................. 6-31
Fuel....................................................... 3-29
Fuel consumption, tips for reducing ...... 5-4
Fuel tank cap........................................ 3-28 Fuel tank overflow hose ........................ 3-30
Fuses, replacing.................................... 6-34
H
Handlebar position, adjusting ............... 3-37
Handlebar switches .............................. 3-22
Hazard switch ....................................... 3-23
Headlight beams, adjusting .................. 3-37
High beam indicator light........................ 3-4
Horn switch........................................... 3-23
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-44
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights .......... 3-4
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-23
Model label ............................................. 9-1
Multi-function meter unit ...................... 3-10
N
Neutral indicator light.............................. 3-4
O
Oil level warning light .............................. 3-4
P
Panels, removing and installing .............. 6-7
Parking .................................................... 5-6
Part locations .......................................... 2-1
R
Rear suspension, lubricating ................ 6-30
Rear view mirrors .................................. 3-39
Rider seat height, adjusting .................. 3-33
S
Safety information................................... 1-1
Seats ..................................................... 3-31
Select switch ........................................ 3-23
Shifting .................................................... 5-3
Shift pedal............................................. 3-24
Shock absorber assembly, adjusting ... 3-42
Sidestand .............................................. 3-43
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-31
Stop/Run/Start switch .......................... 3-23
Storage ................................................... 7-4
UB88E0E0.book Page 1 Friday, October 16, 2015 11:59 AM