engine YAMAHA FJR1300AE 2015 Service Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6
En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick rag , like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stopped , press down on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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MOTORCYCLE CARE AND STORAGE
7-1
7
EAU37834
Matte color cautionNOTICE
ECA15193
Some models are equipped with
matte colore d finishe d parts. Be
sure to consult a Yamaha d ealer for
a d vice on what prod ucts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical prod ucts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applied to any matte colore d fin-
ishe d parts.
EAU54671
CareWhile the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleanin g
1. Cover the muffler outlets with plastic bags after the engine has
cooled down.
2. Make sure that all caps and cov- ers as well as all electrical cou-
plers and connectors, including
the spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod- ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleanin g
NOTICE
ECA10773
Avoi d using strong aci dic wheel
cleaners, especially on spoke d
wheels. If such prod ucts are
use d on har d-to-remove dirt, do
not leave the cleaner on the af-
fected area any lon ger than in-
structed . Also, thorou ghly rinse
the area off with water, imme di-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, win dshiel ds, hea dlig ht
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot b e thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
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MOTORCYCLE CARE AND STORAGE7-2
7
off any
deter gent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d li ghts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshiel d: Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or
sc r

atchin g. Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shiel
d. Test the pro duct on a
small hi dden part of the win d-
shiel d to make sure that it does
not leave any marks. If the win d-
shiel d is scratche d, use a quality
plastic polishin g compoun d af-
ter washing .
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. After drying the motorcycle, apply a corrosion protection spray on all
metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
Windshield cleaningAvoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a neutral detergent, and after cleaning,
thoroughly wash it off with water. For
additional cleaning, use Yamaha Wind-
shield Cleaner or other quality cleaner.
Some cleaning compounds for plastics
may leave scratches on surfaces of the
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MOTORCYCLE CARE AND STORAGE7-4
7
EAU26244
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with plastic bags to prevent moisture
from entering them.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-30.
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:2230 mm (87.8 in)
Overall width:
750 mm (29.5 in)
Overall height: 1325/1455 mm (52.2/57.3 in)
Seat height: 805/825 mm (31.7/32.5 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance: 123 mm (4.84 in)
Minimum turning radius: 3200 mm (126.0 in)Wei ght:Curb weight:
292 kg (644 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 1298 cm³
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio: 10.8 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40, 10W-50, 15W-40, 20W-40 or
20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)Final gear oil:Type:
Yamaha genuine shaft drive gear oil SAE 80W-90 API GL-5
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.60 L (2.75 US qt, 2.29 Imp.qt)Air filter:Air filter element:Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 25.0 L (6.61 US gal, 5.50 Imp.gal)
Fuel reserve amount: 5.5 L (1.45 US gal, 1.21 Imp.gal)Fuel injection:Throttle body:ID mark:
1MC1 00Spark plu g(s):Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:1.563 (75/48)
Final drive: Shaft
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 20W-50SAE 20W-40SAE 15W-40SAE 10W-40SAE 10W-50
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SPECIFICATIONS
8-3
8
Wheel travel:125 mm (4.9 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
GT14B-4
Voltage, capacity: 12 V, 12.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 2
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light: LED
Rear turn signal light: 12 V, 21.0 W × 2
Auxiliary light:
LED
License plate light: 12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED Oil level warning light:
LED
Turn signal indicator light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Cruise control “SET” indicator light: LED
Cruise control “ON” indicator light:
LED
Immobilizer system indicator light: LED
Traction control system indicator/warning
light: LED
Suspension warning light: LED
Fuses:Main fuse 1:50.0 A
Main fuse 2: 30.0 A
Headlight fuse:
25.0 A
Brake light fuse: 1.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
20.0 A
Radiator fan motor fuse: 10.0 A × 2 Hazard fuse:
7.5 A
Fuel injection system fuse: 15.0 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse: 20.0 A
Suspension fuse:
15.0 A
Cruise control fuse: 1.0 A
Auxiliary DC jack fuse: 3.0 A
Backup fuse:
7.5 A
Windshield motor fuse: 20.0 A
Electronic throttle valve fuse: 7.5 A
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CONSUMER INFORMATION
9-1
9
EAU53562
Id entification num bersRecord the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUMBER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26401
Vehicle i dentification num ber
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.TIPThe vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
EAU26441
En gine serial num ber
The engine serial number is stamped
into the crankcase.
EAU26521
Mo del la bel
1. Vehicle identification number
1
1. Engine serial number
1. Model label
1
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10-1
10
INDEXAABS ....................................................... 3-28
ABS warning light ................................... 3-5
Accessory box ...................................... 3-37
Air filter element, cleaning .................... 6-17
Auxiliary DC jack ................................... 3-47
Auxiliary light......................................... 6-34BBattery .................................................. 6-30
Brake and clutch fluid levels, checking ............................................. 6-24
Brake and clutch fluids, changing ........ 6-25
Brake and clutch levers, checking and lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake lever ............................................ 3-27
Brake lever free play, checking............. 6-22
Brake light switches.............................. 6-23
Brake pedal........................................... 3-27CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converters .............................. 3-32
Centerstand and sidestand, checking and lubricating .................................... 6-28
Clutch lever ................................. 3-26, 6-22
Coolant ................................................. 6-16
Cowling vents, opening and closing ..... 3-38
Cruise control indicator lights ................. 3-4
Cruise control switches ........................ 3-25
Cruise control system ............................. 3-7DDimmer/Pass switch ............................. 3-25 D-mode (drive mode) ........................... 3-24
EElectronically adjustable suspension
system warning light ............................ 3-6
Engine break-in ...................................... 5-3
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-12
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-5FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-23
Front fork, checking ............................. 6-29
Front turn signal light............................ 6-34
Fuel ....................................................... 3-31
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather/overflow hose ......... 3-32
Fuel tank cap ........................................ 3-30
Fuses, replacing ................................... 6-32HHandlebar position, adjusting .............. 3-38
Handlebar switches .............................. 3-24
Hazard switch....................................... 3-25
Headlight beams, adjusting.................. 3-38
Headlight bulb ...................................... 6-33
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-25IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-45
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights ......... 3-4
LLicense plate light bulb, replacing ........6-35MMain switch/steering lock .......................3-2
Maintenance and lubrication, periodic....6-4
Maintenance, emission control system ..................................................6-3
Matte color, caution ................................7-1
Menu switch..........................................3-25
Model label .............................................9-1
Multi-function meter unit .......................3-10NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PPanels, removing and installing ..............6-8
Parking ....................................................5-4
Part locations ..........................................2-1RRear suspension, lubricating ................6-28
Rear view mirrors ..................................3-40
Rider seat height, adjusting ..................3-34SSafety information ...................................1-1
Seats .....................................................3-33
Select switch.........................................3-26
Shifting ....................................................5-2
Shift pedal .............................................3-27
Sidestand ..............................................3-44
Spark plugs, checking ..........................6-11
Specifications .........................................8-1
Start/Engine stop switch .......................3-25
Starting the engine ..................................5-1
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