clutch YAMAHA FJR1300AS 2011 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
YCC-S system ................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator lights and warning
lights ............................................3-4
Speedometer ..................................3-7
Tachometer ....................................3-7
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-15
Shift pedal .....................................3-17
Hand shift lever .............................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-18
ABS ..............................................3-19
Fuel tank cap ................................3-20
Fuel ...............................................3-20
Fuel tank breather/overflow
hose ..........................................3-21
Catalytic converters ......................3-22
Seats ............................................3-22
Adjusting the rider seat height ......3-24Storage compartment ................... 3-26
Accessory box .............................. 3-26
Adjusting the headlight beams ..... 3-27
Handlebar position ....................... 3-27
Opening and closing the
cowlings .................................... 3-28
Rear view mirrors ......................... 3-29
Adjusting the front fork ................. 3-29
Adjusting the shock absorber
assembly ................................... 3-31
Grip warmer adjusting knob ......... 3-32
Sidestand ..................................... 3-33
Ignition circuit cut-off system ........ 3-33
Auxiliary DC jack .......................... 3-35
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............ 6-11
Engine oil and oil filter cartridge ... 6-12
Final gear oil ................................ 6-15
Coolant ........................................ 6-16
Air filter element ........................... 6-17
Checking the engine idling
speed ........................................ 6-18
Checking the throttle grip free
play ........................................... 6-18
Valve clearance ........................... 6-18
Tires ............................................. 6-19
Cast wheels ................................. 6-21
YCC-S clutch ............................... 6-21
Checking the brake lever free
play ........................................... 6-22
Brake light switches ..................... 6-22
Checking the front and rear brake
pads .......................................... 6-23
Checking the brake and YCC-S
clutch fluid levels ...................... 6-23
Changing the brake and YCC-S
clutch fluids ............................... 6-25
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM

DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-26)
2. Front fork spring preload adjusting bolt (page 3-29)
3. Front fork rebound damping force adjusting knob (page 3-29)
4. Owner’s tool kit (page 6-2)
5. Rider seat (page 3-22)
6. Passenger seat (page 3-22)
7. Final gear oil filler bolt (page 6-15)
8. Final gear oil drain bolt (page 6-15)9. YCC-S clutch fluid reservoir (page 6-23)
10.Shock absorber assembly spring preload adjusting lever (page 3-31)
11.Air filter element (page 6-17)
12.Shift pedal (page 3-17)
13.Engine oil filler cap (page 6-12)
14.Engine oil filter cartridge (page 6-12)
15.Engine oil level check window (page 6-12)
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU40472
YCC-S system This vehicle features the YCC-S
(Yamaha Chip Controlled-Shift) sys-
tem.
The basic function of this system allows
the rider to shift gears without the use of
a clutch lever. Furthermore, a shift lever
is equipped on the handlebar, allowing
the rider to choose to shift gears either
with the shift pedal or by hand.
When the engine is started and the shift
pedal or the shift lever is moved, a sig-
nal is sent to the MCU (Motor Control
Unit) which disengages the clutch, then
the shift is made. The MCU engages
the clutch once the engine is running at
the proper speed. Clutch engagement
is controlled optimally by the MCU ac-
cording to engine r/min, engine require-
ments, and riding conditions. See
“Handlebar switches” (page 3-15) and
OPERATION AND IMPORTANT
RIDING POINTS (page 5-1) for further
explanation of this system.
TIPThis is not an automatic transmission,
only the clutch system is automatic.
The gears must be shifted by the rider.
EAU10977
Immobilizer system This vehicle is equipped with an immo-
bilizer system to help prevent theft by
re-registering codes in the standard
keys. This system consists of the fol-
lowing:

a code re-registering key (with a
red bow)


two standard keys (with a black
bow) that can be re-registered with
new codes


a transponder (which is installed in
the code re-registering key)


an immobilizer unit


an ECU
1. Code re-registering key (red bow)
2. Standard keys (black bow)
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU11060
Neutral indicator light“”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light“”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11123
Oil level warning light“”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
TIPEven if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function.
EAU40518
Engine trouble“”/YCC-S
“SHIFT” indicators and warning
light
Engine trouble indicator“” andwarning lightThis indicator is displayed and the
warning light comes on or flashes if a
problem is detected in the electrical cir-cuit monitoring the engine. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system. (See page 3-13
for an explanation of the self-diagnosis
device.)
YCC-S indicator “SHIFT” and warning
lightThis indicator is displayed and the
warning light comes on if there is a mal-
function in the YCC-S. If this occurs:

The YCC-S is disabled, so it will be
impossible to shift out of the gear
you are in.


The clutch may stay engaged, so a
shuddering sensation may be felt
as you come to a stop.
1. Engine trouble indicator“” and warning
light
1. YCC-S indicator “SHIFT” and warning light
U1DAE1E0.book Page 5 Tuesday, August 24, 2010 5:28 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-10
3 segments will start flashing. If this oc-
curs, have a Yamaha dealer check the
electrical circuit.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
The coolant temperature varies with
changes in the weather and engine
load. If the top segment flashes, stop
the vehicle, then stop the engine, and
let the engine cool. (See page 6-36.)
When the key is turned to “ON”, all dis-
play segments come on once in order
to test the electrical circuit.
NOTICE
ECA10021
Do not continue to operate the en-
gine if it is overheating.Transmission gear display
This display shows the selected gear.
The neutral position, however, is not
displayed, it is indicated by the neutral
indicator light.
To avoid damaging the YCC-S clutch,
the display flashes when it is necessary
to downshift. If this occurs, downshift
until the display stops flashing.Ambient temperature, instanta-
neous fuel consumption and aver-
age fuel consumption modes
(except for the UK)
Push the reset button to switch the dis-
play between the ambient temperature
mode “Air”, the instantaneous fuel con-
sumption mode “km/L” or “L/100 km”
and the average fuel consumption
mode “AV_ _._ km/L” or “AV_ _._ L/100
km” in the following order:
Air → km/L or L/100 km → AV_ _._
km/L or AV_ _._ L/100 km → Air
1. Coolant temperature meter
1. Transmission gear display
2. Neutral indicator light“”
1. Ambient temperature/instantaneous fuel
consumption/average fuel consumption
2. Select button
3. Reset button
U1DAE1E0.book Page 10 Tuesday, August 24, 2010 5:28 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-23, 6-23
YCC-S clutchCheck operation.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.6-21, 6-23
Throttle gripMake sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.6-18, 6-25
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-25
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-19, 6-21
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-26
Brake leverMake sure that operation is smooth.
Lubricate lever pivoting point if necessary.6-26
Centerstand, sidestandMake sure that operation is smooth.
Lubricate pivots if necessary.6-27
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.— ITEM CHECKS PAGE
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17123
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final gear oil must be changed, and
the oil filter cartridge or element re-
placed.
[ECA10332]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10310


Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU40582
Parking When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.TIPWhen the main switch is turned to
“OFF” and the transmission is in gear,
the rear wheel cannot be moved.
WARNING
EWA14522


Always stop the engine using
the main switch. When the en-
gine stop switch has been used
in an emergency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disengag-
es a few seconds after the en-
gine is turned off, and the rear
wheel will move freely.


Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770C
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Air filter elementClean.√√
Replace.√√
2*YCC-S clutchCheck operation, fluid level and
vehicle for fluid leakage.√√√√√
3*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
6*WheelsCheck runout and for damage.√√√√
7*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearingsCheck bearing for looseness or
damage.√√√√
9*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU40550
TIP

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake and YCC-S clutch service
Regularly check and, if necessary, correct the brake and YCC-S clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as YCC-S clutch
master and release cylinders, and change the brake and YCC-S clutch fluids.
21Engine oil filter car-
tridgeReplace.√√√
22*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
23 Final gear oilCheck oil level and vehicle for oil
leakage.
Change.√√√√√
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle gripCheck operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U1DAE1E0.book Page 6 Tuesday, August 24, 2010 5:28 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6 Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
U1DAE1E0.book Page 7 Tuesday, August 24, 2010 5:28 PM