oil filter YAMAHA FJR1300AS 2011 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2011, Model line: FJR1300AS, Model: YAMAHA FJR1300AS 2011Pages: 108, PDF Size: 3.76 MB
Page 6 of 108
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
YCC-S system ................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator lights and warning
lights ............................................3-4
Speedometer ..................................3-7
Tachometer ....................................3-7
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-15
Shift pedal .....................................3-17
Hand shift lever .............................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-18
ABS ..............................................3-19
Fuel tank cap ................................3-20
Fuel ...............................................3-20
Fuel tank breather/overflow
hose ..........................................3-21
Catalytic converters ......................3-22
Seats ............................................3-22
Adjusting the rider seat height ......3-24Storage compartment ................... 3-26
Accessory box .............................. 3-26
Adjusting the headlight beams ..... 3-27
Handlebar position ....................... 3-27
Opening and closing the
cowlings .................................... 3-28
Rear view mirrors ......................... 3-29
Adjusting the front fork ................. 3-29
Adjusting the shock absorber
assembly ................................... 3-31
Grip warmer adjusting knob ......... 3-32
Sidestand ..................................... 3-33
Ignition circuit cut-off system ........ 3-33
Auxiliary DC jack .......................... 3-35
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............ 6-11
Engine oil and oil filter cartridge ... 6-12
Final gear oil ................................ 6-15
Coolant ........................................ 6-16
Air filter element ........................... 6-17
Checking the engine idling
speed ........................................ 6-18
Checking the throttle grip free
play ........................................... 6-18
Valve clearance ........................... 6-18
Tires ............................................. 6-19
Cast wheels ................................. 6-21
YCC-S clutch ............................... 6-21
Checking the brake lever free
play ........................................... 6-22
Brake light switches ..................... 6-22
Checking the front and rear brake
pads .......................................... 6-23
Checking the brake and YCC-S
clutch fluid levels ...................... 6-23
Changing the brake and YCC-S
clutch fluids ............................... 6-25
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-26)
2. Front fork spring preload adjusting bolt (page 3-29)
3. Front fork rebound damping force adjusting knob (page 3-29)
4. Owner’s tool kit (page 6-2)
5. Rider seat (page 3-22)
6. Passenger seat (page 3-22)
7. Final gear oil filler bolt (page 6-15)
8. Final gear oil drain bolt (page 6-15)9. YCC-S clutch fluid reservoir (page 6-23)
10.Shock absorber assembly spring preload adjusting lever (page 3-31)
11.Air filter element (page 6-17)
12.Shift pedal (page 3-17)
13.Engine oil filler cap (page 6-12)
14.Engine oil filter cartridge (page 6-12)
15.Engine oil level check window (page 6-12)
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17123
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final gear oil must be changed, and
the oil filter cartridge or element re-
placed.
[ECA10332]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU40582
Parking When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.TIPWhen the main switch is turned to
“OFF” and the transmission is in gear,
the rear wheel cannot be moved.
WARNING
EWA14522
Always stop the engine using
the main switch. When the en-
gine stop switch has been used
in an emergency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disengag-
es a few seconds after the en-
gine is turned off, and the rear
wheel will move freely.
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU40550
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake and YCC-S clutch service
Regularly check and, if necessary, correct the brake and YCC-S clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as YCC-S clutch
master and release cylinders, and change the brake and YCC-S clutch fluids.
21Engine oil filter car-
tridgeReplace.√√√
22*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
23 Final gear oilCheck oil level and vehicle for oil
leakage.
Change.√√√√√
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle gripCheck operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U1DAE1E0.book Page 6 Tuesday, August 24, 2010 5:28 PM
Page 70 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU19886
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level sur-
face.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge is
not being replaced.5. Remove the oil filter cartridge with
an oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.
TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridge,
and then tighten it to the specified
torque with a torque wrench.
1. Engine oil filler cap
2. Engine oil drain bolt
3. Gasket
1
2
3
1. Oil filter cartridge
2. Oil filter wrench
1. O-ring
1. Oil filter cartridge
2. Torque wrench
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
68. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.
NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.11. Turn the engine off, and then
check the oil level and correct it if
necessary.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2230 mm (87.8 in)
Overall width:
750 mm (29.5 in)
Overall height:
1450 mm (57.1 in)
Seat height:
805 mm (31.7 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:Curb weight:
295 kg (650 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement:
1298 cm³
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio:
10.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 20W-40 or 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)Final gear oil:Type:
Yamaha genuine shaft drive gear oil SAE
80 API GL-5
Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)Radiator capacity (including all routes):
2.60 L (2.75 US qt, 2.29 Imp.qt)
Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
25.0 L (6.61 US gal, 5.50 Imp.gal)
Fuel reserve amount:
5.5 L (1.45 US gal, 1.21 Imp.gal)Fuel injection:Throttle body:
ID mark:
3P6D 20Spark plug(s):Manufacturer/model:
NGK/CR8E
Manufacturer/model:
DENSO/U24ESR-N
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:
1.563 (75/48)
Final drive:
Shaft
Secondary reduction ratio:
2.698 (35/37 x 21/27 x 33/9)
010305070
90110130 ˚F
-20 -10 0 10 20
304050 ˚C
SAE 20W-50SAE 20W-40
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INDEXAABS ....................................................... 3-19
ABS warning light.................................... 3-6
Accessory box....................................... 3-26
Air filter element .................................... 6-17
Anti-theft alarm (optional)...................... 3-14
Auxiliary DC jack ................................... 3-35
Auxiliary light bulb ................................. 6-34BBattery................................................... 6-29
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-23
Brake and YCC-S clutch fluids,
changing ............................................. 6-25
Brake lever ............................................ 3-18
Brake lever, checking and lubricating ... 6-26
Brake lever free play, checking ............. 6-22
Brake light switches .............................. 6-22
Brake pedal ........................................... 3-18CCables, checking and lubricating .......... 6-25
Care ........................................................ 7-1
Catalytic converters .............................. 3-22
Centerstand and sidestand, checking
and lubricating .................................... 6-27
Coolant.................................................. 6-16
Cowlings, opening and closing ............. 3-28DDimmer switch ...................................... 3-15EEngine break-in ....................................... 5-4
Engine idling speed, checking .............. 6-18Engine oil and oil filter cartridge ........... 6-12
Engine stop switch................................ 3-16
Engine trouble/YCC-S indicators and
warning light ......................................... 3-5
FFinal gear oil ......................................... 6-15
Front and rear brake pads, checking .... 6-23
Front fork, adjusting .............................. 3-29
Front fork, checking .............................. 6-28
Front turn signal light ............................ 6-33
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-21
Fuel tank cap ........................................ 3-20
Fuses, replacing ................................... 6-31GGrip warmer adjusting knob.................. 3-32HHandlebar position, adjusting ............... 3-27
Handlebar switches .............................. 3-15
Hand shift control switch....................... 3-16
Hand shift lever..................................... 3-18
Hazard switch ....................................... 3-16
Headlight beams, adjusting .................. 3-27
Headlight bulb....................................... 6-32
High beam indicator light ........................ 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-33
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-6
Indicator lights and warning lights .......... 3-4
LLicense plate light bulb, replacing ......... 6-34MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function display............................... 3-8NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-8
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15RRear suspension, lubricating ................. 6-28
Rear view mirrors .................................. 3-29
Rider seat height, adjusting................... 3-24SSafety information ................................... 1-1
Seats ..................................................... 3-22
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-31
Sidestand .............................................. 3-33
Spark plugs, checking ........................... 6-11
Specifications .......................................... 8-1
Speedometer........................................... 3-7
Starting the engine .................................. 5-1
Start switch............................................ 3-16
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