brake pads YAMAHA FJR1300AS 2015 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-4
Cruise control system..................... 3-7
Multi-function meter unit .............. 3-11
D-mode (drive mode).................... 3-25
Handlebar switches ...................... 3-25
YCC-S system .............................. 3-27
Shift pedal .................................... 3-28
Hand shift lever............................. 3-29
Brake lever.................................... 3-29
Brake pedal .................................. 3-29
ABS .............................................. 3-30
Traction control system ................ 3-31
Fuel tank cap ................................ 3-32
Fuel ............................................... 3-33
Fuel tank breather/overflow
hose .......................................... 3-34
Catalytic converters...................... 3-34
Seats ............................................ 3-35
Adjusting the rider seat height...... 3-36Storage compartment ................... 3-38
Accessory box .............................. 3-39
Adjusting the headlight beams ..... 3-40
Handlebar position ........................ 3-40
Opening and closing the cowling
vents .......................................... 3-40
Rear view mirrors .......................... 3-42
Adjusting the front and rear
suspension ................................ 3-42
Sidestand ...................................... 3-46
Ignition circuit cut-off system ....... 3-47
Auxiliary DC jack ........................... 3-49
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plugs ............. 6-11
Engine oil and oil filter cartridge ... 6-12
Final gear oil ................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free
play ............................................ 6-18
Valve clearance............................. 6-18
Tires .............................................. 6-18
Cast wheels .................................. 6-21
YCC-S clutch................................ 6-21
Checking the brake lever free
play ............................................ 6-21
Brake light switches ..................... 6-22
Checking the front and rear brake
pads .......................................... 6-22
Checking the brake and YCC-S
clutch fluid levels ....................... 6-23
Changing the brake and YCC-S
clutch fluids ............................... 6-25
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals............... 6-26U1MDE1E0.book Page 1 Monday, July 28, 2014 10:48 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather/overflow hose for obstructions, cracks or damage, and
check hose connection.3-33, 3-34
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-12
Final gear oil• Check vehicle for oil leakage. 6-14
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-16
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-22, 6-23
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-22, 6-23
YCC-S clutch• Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21, 6-23
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.6-18, 6-25
Control cables• Make sure that operation is smooth.
• Lubricate if necessary.6-25
Wheels and tires•Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-18, 6-21
Brake and shift pedals• Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.6-26
Brake lever• Make sure that operation is smooth.
• Lubricate lever pivoting point if necessary.6-26
Centerstand, sidestand• Make sure that operation is smooth.
• Lubricate pivots if necessary.6-27
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
Instruments, lights, signals
and switches• Check operation.
• Correct if necessary.— ITEM CHECKS PAGE
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Air filter element• Clean.√√
• Replace.√√
2*YCC-S clutch• Check operation, fluid level and
vehicle for fluid leakage.√√√√√
3*Front brake• Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
• Replace brake pads. Whenever worn to the limit
4*Rear brake• Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
• Replace brake pads. Whenever worn to the limit
5*Brake hoses• Check for cracks or damage.
• Check for correct routing and
clamping.√√√√√
• Replace. Every 4 years
6*Brake fluid• Replace. Every 2 years
7*Wheels• Check runout and for damage.√√√√
8*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
9*Wheel bearings• Check bearings for looseness or
damage.√√√√
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6braking performance, which may re-
sult in loss of control and an acci-
dent.
EAU22283
Brake light switchesThe brake light, which is activated by
the brake pedal and brake lever,
should come on just before braking
takes effect. Since the brake light
switches are components of the cruise
control system, they must be adjusted
by a Yamaha dealer, who has the nec-
essary professional knowledge and ex-
perience.
EAU22393
Checking the front and rear
brake padsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU43432
Front brake pads
The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake
pad has worn to the point that the wear1. Brake pad wear indicator groove
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6 indicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22501
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU40593
Checking the brake and
YCC-S clutch fluid levelsBefore riding, check that the brake and
YCC-S clutch fluids are above the min-
imum level marks. Check the brake
and YCC-S clutch fluid levels with the
tops of the reservoirs level. Replenish
the brake and YCC-S clutch fluids if
necessary.
Front brakeRear brake
YCC-S clutch
TIPThe rear brake fluid reservoir is lo-
cated behind panel C. (See page
6-8.)
1. Lining thickness
1
1. Minimum level mark
1
1. Minimum level mark
1. Minimum level mark
UPPER
LOWER
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6The YCC-S clutch fluid reservoir is
located behind panel B. (See page
6-8.)
WARNING
EWA16021
Improper maintenance can result in
loss of braking ability or YCC-S
clutch operation. Observe these
precautions:
Insufficient brake or YCC-S
clutch fluid may allow air to en-
ter the brake or YCC-S clutch
system, reducing braking or
YCC-S clutch performance.
Clean the filler caps before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
does not enter the brake or
YCC-S clutch fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid
and may result in vapor
lock, and dirt may clog the ABS
hydraulic unit valves.
NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.The brake and YCC-S clutch fluid res-
ervoir diaphragms will lose their shape
from the negative pressure if the fluid
level goes down too far. Be sure to re-
turn the diaphragms to their original
shape before reinstalling them.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure tocheck the brake pads for wear and the
brake system for leakage. A low
YCC-S clutch fluid level may indicate
YCC-S clutch system leakage; there-
fore, be sure to check the YCC-S
clutch system for leakage. If the brake
or YCC-S clutch fluid level goes down
suddenly, have a Yamaha dealer check
the cause before further riding.
Specified brake and YCC-S clutch
fluid:
DOT 4 brake fluid
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10-1
10
INDEXAABS ....................................................... 3-30
ABS warning light ................................... 3-5
Accessory box ...................................... 3-39
Air filter element .................................... 6-17
Auxiliary DC jack ................................... 3-49
Auxiliary light......................................... 6-32BBattery .................................................. 6-29
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-23
Brake and YCC-S clutch fluids,
changing ............................................. 6-25
Brake lever ............................................ 3-29
Brake lever, checking and lubricating .. 6-26
Brake lever free play, checking............. 6-21
Brake light switches.............................. 6-22
Brake pedal........................................... 3-29CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converters .............................. 3-34
Centerstand and sidestand, checking
and lubricating .................................... 6-27
Coolant ................................................. 6-16
Cowling vents, opening and closing ..... 3-40
Cruise control indicator lights ................. 3-4
Cruise control switches ........................ 3-26
Cruise control system ............................. 3-7DDimmer/Pass switch ............................. 3-26
D-mode (drive mode) ............................ 3-25
EElectronically adjustable suspension
system warning light ............................ 3-6
Engine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-17
Engine oil and oil filter cartridge ........... 6-12
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-28
Front turn signal light............................ 6-33
Fuel ....................................................... 3-33
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather/overflow hose ......... 3-34
Fuel tank cap ........................................ 3-32
Fuses, replacing ................................... 6-31HHandlebar position, adjusting .............. 3-40
Handlebar switches .............................. 3-25
Hand shift lever .................................... 3-29
Hazard switch....................................... 3-26
Headlight beams, adjusting.................. 3-40
Headlight bulb ...................................... 6-32
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-26IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-47
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4
LLicense plate light bulb, replacing ........6-34MMain switch/steering lock .......................3-2
Maintenance and lubrication, periodic....6-4
Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Menu switch..........................................3-26
Model label .............................................9-1
Multi-function meter unit .......................3-11NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PPanels, removing and installing ..............6-8
Parking ....................................................5-5
Part locations ..........................................2-1RRear suspension, lubricating ................6-27
Rear view mirrors ..................................3-42
Rider seat height, adjusting ..................3-36SSafety information ...................................1-1
Seats .....................................................3-35
Select switch.........................................3-27
Shift down indicator light ........................3-6
Shifting ....................................................5-3
Shift pedal .............................................3-28
Sidestand ..............................................3-46
Spark plugs, checking ..........................6-11
Specifications .........................................8-1
Start/Engine stop switch .......................3-26
U1MDE1E0.book Page 1 Monday, July 28, 2014 10:48 AM