steering YAMAHA FX HO 2007 User Guide

Maintenance and care
81
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 86
Lubrication pointsLubricate 87
Intermediate hous-
ingLubricate 87
Fuel systemCheck 83
Fuel tankCheck, clean 83
Trolling speedCheck, adjust 90
Throttle shaftCheck—
Cooling water pas-
sagesFlush
*76
Water inlet strain-
erCheck, clean—
Bilge strainerClean—
Electric bilge
pump strainerCheck, clean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 85
Steering masterCheck—
QSTS mechanismCheck, adjust—
Shift cable and re-
verse gateCheck, adjust 85
Throttle cableCheck, adjust 85
Stern drain plugsCheck, replace 55
BatteryCheck, charge 88
Rubber couplingCheck—
Engine mountCheck—
UF1X71E0.book Page 81 Tuesday, September 26, 2006 9:52 AM

Maintenance and care
85
EJU34320Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.
If the steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU34340Checking the shift cable
Place the shift lever in the reverse position.
Make sure that the reverse gate makes con-
tact with the stopper on the bracket, and thatthe shift arm makes contact with the reverse
gate.
If the reverse gate does not reach the correct
positions, have a Yamaha dealer service it.
EJU34360Checking and adjusting the throttle
cable
Check that the throttle cable moves back to
the set position smoothly and that the throttle
lever free play is within specification.
(1) Squeeze and release the throttle lever. If
the throttle lever does not return smooth-
ly, have a Yamaha dealer service it.
(2) Adjust the free play by loosening the lock-
nut and turning the adjuster. Difference of A and B:
Maximum 5 mm (0.20 in)
1Stopper
2Shift arm
1Locknut
2Adjuster
3Throttle lever free play
Throttle lever free play:
4.0–7.0 mm (0.16–0.28 in)
UF1X71E0.book Page 85 Tuesday, September 26, 2006 9:52 AM

Maintenance and care
87
WARNING
EWJ00350
Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks to
escape, which could result in a fire or ex-
plosion.
(5) Install the air filter element in the air filter
case, and then install the air filter case
cover.
EJU34432Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.

Throttle cable (throttle body end)

Throttle bodies (throttle cable pulley, throt-
tle cam, and return spring)

Throttle cable (handlebar end)
Loosen the adjuster and disconnect the
outer cable from the bracket. Spray a rust
inhibitor into the outer cable. Connect the
outer cable, and then adjust the throttle ca-ble free play. (See page 85 for adjustment
procedures.)

Steering cable (handlebar end)

Steering cable (jet thrust nozzle end)

Jet thrust nozzle pivot shaft

QSTS cable (jet thrust nozzle end) Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1Adjuster
UF1X71E0.book Page 87 Tuesday, September 26, 2006 9:52 AM

Index
Lubrication................................................ 77
Lubrication points ..................................... 87
M
Main components, location of .................. 20
Maintenance and adjustments ................. 79
Model information....................................... 2
Multifunction information center ......... 34, 60
O
Oil pressure warning indicator.................. 40
Operating your watercraft......................... 64
Operation ................................................. 61
Operation of controls and
other functions ...................................... 24
Operation requirements ........................... 12
Owner’s/operator’s manual and tool kit .... 80
P
Periodic maintenance chart...................... 81
Post-operation care .................................. 73
Pre-operation check list............................ 51
Pre-operation check points ...................... 53
Pre-operation checks ............................... 51
Primary Identification (PRI-ID) number ...... 1
Pull-up cleats
(for FX Cruiser High Output) ................. 33
Q
Quick Shift Trim System (QSTS) ............. 58
Quick Shift Trim System (QSTS)
selector ................................................. 30
R
Reboarding step ....................................... 32
Recommended equipment ....................... 14
Remote control transmitter ....................... 26
Reverse on waterways ............................. 72
Riding with passengers ............................ 65
Right multifunction display and
operation buttons
(for FX Cruiser High Output) ................. 42
Rough water operation ............................. 73
“RPM” indicator light................................. 36
S
Safe boating rules .................................... 19
Seat storage compartment ....................... 46
Seats ........................................................ 24
Shift cable, checking ................................ 85
Shift lever ................................................. 29Shift lever and reverse gate ..................... 57
Spark plugs, cleaning and adjusting ........ 86
“SPEED” indicator light ............................ 36
Start switch............................................... 27
Starting the engine ................................... 61
Starting the watercraft .............................. 65
Steering system ................................. 28, 57
Stern drain plugs ...................................... 55
Stern eyes ................................................ 33
Stopping the engine ................................. 63
Stopping the watercraft ............................ 72
Storage..................................................... 76
Storage compartments ............................. 45
Submerged watercraft .............................. 97
Switches ................................................... 60
T
Throttle cable, checking and adjusting ..... 85
Throttle lever ...................................... 28, 57
Tilt lever .................................................... 29
Towing the watercraft ............................... 97
Transporting ............................................. 75
Trolling speed, checking .......................... 90
Troubleshooting ....................................... 92
Troubleshooting chart .............................. 92
Turning the watercraft .............................. 70
U
“UNLOCK” indicator light .......................... 37
W
“WARNING” indicator light ....................... 37
Water separator ....................................... 54
Watercraft characteristics ......................... 15
Water-skiing ............................................. 17
Watertight compartment ........................... 47
Y
Yamaha Engine Management
System (YEMS) .................................... 33
Yamaha Security System ......................... 33
Yamaha Security System lock and
unlock modes........................................ 33
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