YAMAHA FZS 2009 Workshop Manual

Operation
44
(6) Wipe up any spilled fuel immediately.
(7) Install the fuel tank filler cap, and then
close the hood. Make sure that the fuel
tank filler cap and the hood are securely
closed before operating the watercraft.
(8) Install the seats. Make sure that the seats
are securely installed before operating
the watercraft.
EJU31891Engine oil
NOTICE
ECJ00281
Use only 4-stroke engine oil. Usage of 2-
stroke engine oil could result in severe en-
gine damage.
Make sure that the engine oil is at the speci-
fied level. Add oil as necessary. (See page 47
for engine oil level checking procedures.) Use
a combination of the recommended SAE and
API engine oil classifications shown in the
chart below. Fuel tank capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
1Approximately 50 mm (2 in) from top of the
fuel tank
1
UF2C70E0.book Page 44 Monday, November 3, 2008 10:16 AM

Operation
45
EJU31980
Pre-operation checks EJU31991Pre-operation check list
Before operating this watercraft, perform the checks in the following check list.
WARNING
EWJ00411
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the seats to ventilate the engine compart-
ment. Check for fuel vapors and loose electrical con-
nections.47
BilgeCheck for water and fuel and drain if necessary. 49
Stern drain plugsCheck for proper installation. 49
Throttle leverCheck that the throttle lever springs back smoothly. 50
Steering systemCheck for proper operation.
Check that the handlebars are locked in place.51
Shift lever and reverse gateCheck for proper operation. 51
QSTSCheck for proper operation. 52
Fuel and oilCheck the fuel and oil levels and replenish if neces-
sary.
Check the hoses and tanks for leakage.47, 47
Water separatorCheck for water and drain if necessary. 48
BatteryCheck the electrolyte level and battery condition. 49
HoodCheck that the hood is securely closed. 25
Front and rear seatsCheck that the seats are securely installed. 24
Hull and deckCheck the hull and deck for cracks and other dam-
age.47
Jet intakeCheck for debris and remove if necessary. 53
Fire extinguisherCheck the condition and replace if necessary. 50
Engine shut-off cord (lan-
yard)Check the condition and replace if frayed or broken. 53
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.53
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.54
Dual analog meter unitCheck for warning indications and proper operation. 54
UF2C70E0.book Page 45 Monday, November 3, 2008 10:16 AM

Operation
46
TIP:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
UF2C70E0.book Page 46 Monday, November 3, 2008 10:16 AM

Operation
47
EJU32280Pre-operation check points EJU32331Engine compartment
WARNING
EWJ00460
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak or
a loose electrical connection.
Ventilate the engine compartment before
each use.
To ventilate the engine compartment, remove
the seats. (See page 24 for seat removal and
installation procedures.) Leave the engine
compartment open for a few minutes to allow
any fuel vapors to escape.
While the engine compartment is open, check
for loose electrical connections.
EJU32350Hull and deck
Check the hull and deck for cracks and other
damage. If any damage is found, have a
Yamaha dealer repair the watercraft.
EJU36871Fuel level
Make sure that there is sufficient fuel in the
fuel tank before each use.
Also, check the fuel system for leakage,
cracks, and malfunctions. (See page 74 for
check points and correct procedures.)
(1) Open the hood and remove the fuel tank
filler cap to release any pressure thatmight have built up in the fuel tank. (See
page 25 for hood opening and closing
procedures.)
(2) Remove the seats. (See page 24 for seat
removal and installation procedures.)
(3) Check the fuel level in the fuel tank and
replenish if necessary. (See page 43 for
filling procedures.)
(4) Install the fuel tank filler cap, and then
close the hood and install the seats.
EJU36882Engine oil level
Check the engine oil level before each use.
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ01001
Make sure that debris and water do not en-
ter the oil filler hole. Debris and water in
the engine oil can cause serious engine
damage.
To check the engine oil level:
(1) Place the watercraft in a precisely level
position on land with the engine stopped.
TIP:
If the engine was running, allow the engine oil
to settle by waiting 5 minutes or more before
checking the oil level.
(2) Remove the seats. (See page 24 for seat
removal and installation procedures.)
(3) Remove the dipstick, wipe it clean, and
then insert it back into the dipstick tube
completely. Remove the dipstick again
and check that the engine oil level is be-
UF2C70E0.book Page 47 Monday, November 3, 2008 10:16 AM

Operation
48
tween the minimum and maximum level
marks.
(4) If the engine oil level is below the mini-
mum level mark, perform steps 5–7 to
add enough oil so that the oil level is be-
tween the minimum and maximum level
marks on the dipstick. If the engine oil lev-
el is significantly above the maximum lev-
el mark, have a Yamaha dealer service
the watercraft.(5) Remove the engine oil filler cap.
(6) Pour engine oil into the filler hole. Wait
approximately 5 minutes until the engine
oil settles.
TIP:
The difference between the minimum and
maximum level marks on the dipstick is equal
to approximately 1 liter of engine oil.
(7) Repeat steps 3–6 until the engine oil is at
the proper level.
(8) Install the engine oil filler cap, and then
install the seats.
EJU32420Water separator
Check the water separator for water. The wa-
ter separator retains any water that may have
entered through the fuel tank breather hose if
the watercraft was capsized. Normally, the
water separator is empty.
1Dipstick
1Maximum level mark
2Minimum level mark
1
12
1Engine oil filler cap
1Water separator
2Drain screw
1
2
1
UF2C70E0.book Page 48 Monday, November 3, 2008 10:16 AM

Operation
49
If water remains in the water separator, drain
it by removing the drain screw. Place a drain
pan under the water separator to catch the
draining water or use a dry cloth to soak up
any water that could spill into the watercraft. If
any water spills into the watercraft, be sure to
wipe it up with a dry cloth. Also, be sure to in-
stall the drain screw after draining the water
separator.
EJU32452Bilge
Check the bilge for moisture and fuel residue.
NOTICE: Excessive water in the engine
compartment can splash into the engine,
which can result in severe damage.
[ECJ00341]
This watercraft is equipped with a convention-
al jet vacuum bilge draining system and an
electric bilge draining system. The electric
bilge draining system is operated when the
engine is running. When excess water reach-
es the water inlet of the electric bilge pump,
the water is discharged from the electric bilge
pilot outlet at the stern.
A small quantity of water will remain in the
bilge and should be drained manually. To
drain any residual water, beach the watercraft
and perform the following procedure.
To drain water from the bilge:
(1) Remove the stern drain plugs.
(2) Raise the bow of the watercraft until the
water drains.(3) After the water has drained, wipe the
bilge with dry rags to make sure that it is
thoroughly dry.
(4) Install the stern drain plugs. NOTICE:
Before installing the stern drain plugs,
clean the drain plug threads to remove
any foreign materials, such as dirt or
sand. Otherwise, the stern drain plugs
could be damaged, allowing water to
enter the engine compartment. Make
sure that the stern drain plugs are
tightened securely before launching
the watercraft. Otherwise, water may
flood the engine compartment and
cause the watercraft to submerge.
[ECJ00361]
EJU32472
Stern drain plugs
Check the stern drain plugs for proper instal-
lation.
EJU32482Battery
Check the battery electrolyte level and check
that the battery has sufficient power to start
the engine easily. WARNING! Never operate
the watercraft if the battery does not have
sufficient power to start the engine or if it
shows any other signs of decreased pow-
er. Loss of battery power may leave you
stranded.
[EWJ01240]
1Electric bilge pilot outlet
1
1Stern drain plugs
1
UF2C70E0.book Page 49 Monday, November 3, 2008 10:16 AM

Operation
50
Recharge the battery or replace it if it is not in
good condition. (See page 78 for battery re-
charging procedures.)
Also, check that the battery leads are tight-
ened securely and that there is no corrosion
on the battery terminals. Check that the
breather hose is securely connected to the
battery and that it is not pinched. WARNING!
Fire or explosion could result if the breath-
er hose is damaged, obstructed, or not
connected properly.
[EWJ00451]
Make sure that the battery is securely held in
place.
EJU32541Fire extinguisher
Check that there is a full fire extinguisher on
board.
The fire extinguisher holder and cover are lo-
cated in the front storage compartment.To store the fire extinguisher, unhook the
band and remove the cover. Place the fire ex-
tinguisher in the holder, and then place the
cover over the fire extinguisher. Fasten the
cover and the fire extinguisher with the band
securely.
To check the fire extinguisher, see the instruc-
tions supplied by the fire extinguisher manu-
facturer. Always keep the fire extinguisher
secured in the holder with its cover in place.
Always carry a fire extinguisher on board. A
fire extinguisher is not standard equipment
with this watercraft. If you do not have one,
contact a Yamaha dealer or a fire extinguisher
dealer to obtain one meeting the proper spec-
ifications.
EJU32591Throttle lever
Check the throttle lever for proper operation.
Squeeze and release the throttle lever several
times to make sure that there is no hesitation
in its travel. It should be smooth over the com-
1Negative (–) battery terminal: Black lead
2Positive (+) battery terminal: Red lead
3Breather hose
12
3
1Fire extinguisher holder and cover
2Band
1
2
UF2C70E0.book Page 50 Monday, November 3, 2008 10:16 AM

Operation
51
plete range and spring back to the idle posi-
tion when released.
EJU37390Steering system
Check the handlebars for looseness.
Turn the handlebars as far as possible to the
right and left to make sure that operation is
smooth and unrestricted throughout the
whole range. Also, make sure that the jet
thrust nozzle moves as the handlebars are
turned, and that there is no free play between
the handlebars and the jet thrust nozzle.
Pull the handlebars up and down to check that
the lock lever and handlebars are locked inplace. (See “Telescopic steering system” on
page 29 for more information.)EJU36581Shift lever and reverse gate
WARNING
EWJ00031
Do not touch the reverse gate while the
shift lever is being operated, otherwise
you could be pinched.
Check the shift lever and reverse gate for
proper operation.
Make sure that the reverse gate goes down
completely when the shift lever is pulled up.
1Lock lever
1
UF2C70E0.book Page 51 Monday, November 3, 2008 10:16 AM

Operation
52
Also, make sure that the reverse gate goes up
completely when the shift lever is pushed
down.
EJU32641Quick Shift Trim System (QSTS)
Operate the QSTS selector lock lever and the
QSTS selector several times to check that
they operate properly.
(1) Squeeze the QSTS selector lock lever
and check that it returns smoothly to its
original position when released.(2) Check that the QSTS selector turns
smoothly when the lever is squeezed and
check that the selector locks in place at
each position when the lever is released.
(3) Check that the angle of the jet thrust noz-
zle changes when the QSTS selector is
shifted from neutral to bow up or bow
down.
If the mechanism does not work properly,
have a Yamaha dealer service it.
UF2C70E0.book Page 52 Monday, November 3, 2008 10:16 AM

Operation
53
EJU32651Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged, clean
it. (See page 85 for jet intake cleaning proce-
dures.)
If the watercraft is operated while the jet in-
take is clogged, cavitation could occur, reduc-
ing jet thrust, and possibly damaging the jet
pump. In some cases, the engine may over-
heat because of lack of cooling water, and
damage to the engine could result. Cooling
water is fed to the engine by the jet pump.
EJU32661Engine shut-off cord (lanyard)
Check that the engine shut-off cord (lanyard)
is not frayed or broken. If the cord is dam-
aged, replace it. WARNING! Never try to re-
pair the engine shut-off cord (lanyard) or
tie it together. The engine shut-off cord
(lanyard) may not pull free when the oper-
ator falls off, allowing the watercraft tocontinue to run and cause an accident.
[EWJ01220]
EJU32671
Switches
NOTICE
ECJ00410
Do not run the engine for more than 15
seconds when checking the switches on
land without supplying water, otherwise
the engine could overheat.
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch to start the engine. As
soon as the engine starts running, push the
engine stop switch to verify that the engine
stops immediately. Restart the engine, and
then pull the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch to verify that the engine stops immedi-
ately. (See pages 26 to 27 for information on
proper operation of the start switch, the en-
UF2C70E0.book Page 53 Monday, November 3, 2008 10:16 AM