belt YAMAHA GRIZZLY 125 2009 User Guide

8-30
1
2
3
4
5
6
78
9
10
11

8. Tighten the locknut at the brake lever.
9. Install the V-belt air filter element cover by in-
stalling the screw.
10. Connect the coupler, and then install the pan-
el by installing the quick fasteners.
11. Install the front carrier by installing the bolts.
WARNING

EWB02080
Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability,
which could lead to an accident.After servicing:

Make sure the brakes operate smoothly and
that the free play is correct.

Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
EBU24491
Adjusting the rear brake lever free play
The brake lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
TIP

Before adjusting the brake lever free play, check
the rear brake shoes for wear.
The brake lever free play should measure 5.0–8.0
mm (0.20–0.31 in) as shown. If the free play is in-
correct, adjust it as follows.
1. Locknut
2. Brake lever free play adjusting bolt
3. Brake lever free play
3
1
2
(b)
(a)

10-3
1
2
3
4
5
6
7
8
910
11

Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Reverse gear:
49/14
×
49/15
×
40/17 (26.902)
Chassis:
Frame type:
Steel tube frame
Caster angle:
6.0 °
Trail:
15.0 mm (0.59 in)
Front tire:
Type:
Tubeless
Size:
AT20 x 7-8
Manufacturer/model:
DUNLOP/KT536A
Rear tire:
Type:
Tubeless
Size:
AT22 x 10-8
Manufacturer/model:
DUNLOP/KT537A
Loading:
Maximum loading limit:
105.0 kg (231 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20.0 kPa (0.200 kgf/cm
2

, 2.9 psi)
Rear:
25.0 kPa (0.250 kgf/cm
2

, 3.6 psi)
Minimum:
Front:
17.0 kPa (0.170 kgf/cm
2

, 2.5 psi)
Rear:
22.0 kPa (0.220 kgf/cm
2

, 3.2 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
8 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
8 x 8.0AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation

INDEX
A
Accessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter cleaning ..... 8-15
B
Battery .................................................................. 5-6
,
8-38
Brake lever free play, adjusting the front...................... 8-25
Brake lever free play (rear), adjusting .......................... 8-30
Brake lever, front ............................................................ 4-4
Brake lever, rear............................................................. 4-4
Brake levers, checking and lubricating......................... 8-36
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-24
C
Cables, checking and lubricating ................................. 8-35
Carburetor, adjusting.................................................... 8-22
Carrier, front ................................................................. 4-10
Carrier, rear .................................................................. 4-10
Chassis fasteners........................................................... 5-6
Cleaning ......................................................................... 9-1
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-34
Drive chain slack .......................................................... 8-32
Drive select lever............................................................ 4-6
Drive select lever and driving in reverse ........................ 6-3
E
Engine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-22
Engine oil ............................................................... 5-3
,
8-9
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Front knuckle pivots, lubricating ................................... 8-37
Fuel ........................................................................ 4-6
,
5-3
Fuel cock ........................................................................ 4-7
Fuel tank cap.................................................................. 4-6
Fuse, replacing............................................................. 8-41
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-44
Headlight bulb, replacing.............................................. 8-42
I
Identification numbers .................................................. 11-1
Indicator lights ................................................................ 4-1
Instruments, lights and switches .................................... 5-6
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1
Light switch .................................................................... 4-2

M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1
R
Reverse indicator light.................................................... 4-1
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 1-1
Seat ................................................................................ 4-9
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................... 4-9
Start switch..................................................................... 4-2
Steering shaft, lubricating............................................. 8-38
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-36
T
Tail/brake light bulb, replacing ..................................... 8-44
Throttle cable free play, adjusting ................................ 8-23
Throttle lever .......................................................... 4-3
,
5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6
Transmission oil ................................................... 5-3
,
8-12
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-48
V
Valve clearance............................................................ 8-24
V-belt case drain plug .................................................. 8-21
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-36
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-45