engine YAMAHA GRIZZLY 125 2012 Workshop Manual

8-50
8
EBU25791Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the ATV.
The engine does not start.
Have a Yamaha dealer
check the ATV.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the electrolyte level, recharge the
battery and check the lead connections.
DryWet
Open the throttle halfway and operate
the electric starter.
U1PY60E0.book Page 50 Friday, March 11, 2011 9:30 AM

9-1
9
EBU25860
CLEANING AND STORAGE
EBU25902Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressuremay cause water seepage and deteriora-
tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
U1PY60E0.book Page 1 Friday, March 11, 2011 9:30 AM

9-2
9
EBU30360Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative- Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U1PY60E0.book Page 2 Friday, March 11, 2011 9:30 AM

10-1
10
EBU25961
SPECIFICATIONS
Dimensions:Overall length:
1700 mm (66.9 in)
Overall width:
990 mm (39.0 in)
Overall height:
980 mm (38.6 in)
Seat height:
685 mm (27.0 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance:
145 mm (5.7 in)
Minimum turning radius:
2900 mm (114 in)Weight:With oil and fuel:
152.0 kg (335 lb)Noise and vibration level:Noise level (77/311/EEC):
78.0 dB(A)@3500 r/min
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s²
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s²Engine:Engine type:
Air cooled 4-stroke, SOHCCylinder arrangement:
Forward-inclined single cylinder
Displacement:
124 cm³
Bore × stroke:
49.0 × 66.0 mm (1.93 × 2.60 in)
Compression ratio:
9.00 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
U1PY60E0.book Page 1 Friday, March 11, 2011 9:30 AM

10-2
10
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Engine oil quantity:
Periodic oil change:
1.25 L (1.32 US qt, 1.10 Imp.qt)Transmission oil:Quantity:
0.6 L (0.63 US qt, 0.53 Imp.qt)Air filter:Air filter element:
Wet element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
7.0 L (1.85 US gal, 1.54 Imp.gal)
Fuel reserve amount:
1.3 L (0.34 US gal, 0.29 Imp.gal)Carburetor:Type × quantity:
VM18SH x 1Spark plug (s):Manufacturer/model:
NGK/CR7HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction system:
Helical gear/spur gear
Primary reduction ratio:
43/14 × 40/17 (7.226)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
32/12 (2.666)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
-20 -10 0
1020 304050 ˚C
SAE 15W-40
SAE 20W-40SAE 20W-50
SAE 10W-40
SAE 5W-30
SAE 10W-30
U1PY60E0.book Page 2 Friday, March 11, 2011 9:30 AM

INDEX
AAccessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter cleaning ..... 8-17BBattery ................................................................... 5-6, 8-41
Brake lever free play, adjusting the front ..................... 8-28
Brake lever free play (rear), adjusting .......................... 8-32
Brake lever, front ............................................................ 4-4
Brake lever, rear ............................................................ 4-5
Brake levers, checking and lubricating ........................ 8-38
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-27CCables, checking and lubricating ................................. 8-37
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-11
Carrier, rear .................................................................. 4-11
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, lubricating ................................................. 8-36
Drive chain slack .......................................................... 8-34
Drive select lever ........................................................... 4-6
Drive select lever and driving in reverse ........................ 6-3EEngine break-in .............................................................. 6-4Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil .............................................................. 5-3, 8-11
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
FFront knuckle pivots, lubricating .................................. 8-40
Fuel ......................................................................... 4-7, 5-3
Fuel cock ....................................................................... 4-8
Fuel tank cap ................................................................. 4-7
Fuse, replacing ............................................................ 8-44HHandlebar switches ....................................................... 4-2
Headlight beam, adjusting ........................................... 8-46
Headlight bulb, replacing ............................................. 8-44
Horn switch .................................................................... 4-3IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label .................................................................. 11-2
U1PY60E0.book Page 1 Friday, March 11, 2011 9:30 AM