YAMAHA GRIZZLY 700 2012 Owners Manual

8-2
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EBU27111Owner’s manual and tool kit Be sure to put this owner’s manual in the plastic
bag and to always carry it as well as the owner’s
tool kit and the low-pressure tire gauge in their re-
spective compartments under the seat.
The service information included in this manual
and the tools provided in the owner’s tool kit are in-
tended to assist you in the performance of preven-
tive maintenance and minor repairs. However,additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.
TIPIf you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kitU1HP60E0.book Page 2 Monday, April 11, 2011 7:56 PM

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EBU21743Periodic maintenance chart for the emission control system TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
1*Fuel lineCheck fuel hoses for cracks or other damage, and
replace if necessary.√√√
2 Spark plugCheck condition and clean, regap, or replace if
necessary.√√√√√
3*ValvesCheck valve clearance and adjust if necessary.√ √√√
4*Crankcase breather
systemCheck breather hose for cracks or other damage,
and replace if necessary.√√√
5*Exhaust systemCheck for leakage and replace gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps
and joints if necessary.√√√
U1HP60E0.book Page 3 Monday, April 11, 2011 7:56 PM

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6 Spark arresterClean.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
U1HP60E0.book Page 4 Monday, April 11, 2011 7:56 PM

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EBU21865General maintenance and lubrication chart TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
1 Air filter elementClean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2*Front brakeCheck operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
U1HP60E0.book Page 5 Monday, April 11, 2011 7:56 PM

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3*Rear brakeCheck operation and correct if necessary.
Check brake pedal free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
4*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
5*Rear brake hose
protectorsCheck for wear, cracks or other damage, and re-
place if necessary.√√√√√
6*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
7*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
8*Wheel hub bearingsCheck for looseness or damage, and replace if
necessary.√ √√√
9*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
U1HP60E0.book Page 6 Monday, April 11, 2011 7:56 PM

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10*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
11*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
12*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
13*Rear knuckle pivotsLubricate with lithium-soap-based grease.√√√
14*Steering shaftLubricate with lithium-soap-based grease.√√√
15*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
16*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
17*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
18 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
19Engine oil filter car-
tridgeReplace.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1HP60E0.book Page 7 Monday, April 11, 2011 7:56 PM

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20 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
21 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
22 Cooling systemCheck coolant level and ATV for coolant leakage,
and correct if necessary.√√√√√
Replace coolant. Every 2 years
23*Moving parts and
cablesLubricate.√√√√
24*Drive select lever
safety system cableCheck operation and adjust or replace if neces-
sary.√√√
25*Throttle leverCheck operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing.√√√√√
26*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√
27*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1HP60E0.book Page 8 Monday, April 11, 2011 7:56 PM

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EBU23071TIP
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
U1HP60E0.book Page 9 Monday, April 11, 2011 7:56 PM

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EBU23090Removing and installing panels The panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU27385Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F
1
2
3
5
4
1. Panel E
2. Panel G
3. Panel H
1
3
2
U1HP60E0.book Page 10 Monday, April 11, 2011 7:56 PM

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8To install the panel
Place the panel in the original position.Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1. Carrier bolt (under the fenders)
U1HP60E0.book Page 11 Monday, April 11, 2011 7:56 PM