differential YAMAHA KODIAK 700 2016 User Guide

4-14
4Stop the ATV, move the differential gear lock lever
to position (a), and then push the differential gear
lock switch in to the “LOCK” position. When the
differential gear is locked, the differential gear lock
indicator light “DIFF. LOCK” will come on along
with the indicator “ ” in the multi-function dis-
play. To unlock the differential gear, stop the ATV and
push the switch to the “4WD” position.
TIP
When the switch is set to “LOCK” or “4WD”, the
differential gear lock indicator and indicator light
will flash until the differential gear is completely
locked or unlocked.
 When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will
help the differential gear lock to engage or dis-
engage.
1. Differential gear lock lever
2. On-Command four-wheel-drive switch “2WD”/“4WD”
2WD
4WD
2
1
(a)
1. On-Command differential gear lock switch
“4WD”/“LOCK”
LOCK4WD
1
UB1660E0.book Page 14 Thursday, February 26, 2015 4:01 PM

4-15
4

Riding before the differential gear is properly en-
gaged or disengaged (e.g., when the indicator
and indicator light are flashing) will cause the
vehicle speed to be limited until the differential
gear is completely engaged or disengaged.
 When the ATV is in four-wheel-drive differential
gear lock, the maximum traveling speed is limit-
ed to 35 km/h (22 mi/h). However, if conditions
require full engine power to be available, push
and hold the override switch to disable the dif-
ferential gear lock speed limiter. (See page 4-10
for a detailed explanation of this switch.)
EBU34130Drive lever “2WD”/“4WD”
(YFM70KDXG / YFM70KDHG /
YFM70KPXG / YFM70KPHG)
WARNING
EWB00164Always stop the ATV before changing from
two-wheel drive to four-wheel drive and vice
versa. The ATV handles differently in two-
wheel drive than in four-wheel drive in some
circumstances. Changing from two-wheel
drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly handle differently. This could distract the oper-
ator and increase the risk of losing control and
of causing an accident.
This vehicle is equipped with a lever to change
from two-wheel drive to four-wheel drive and vice
versa. Select the appropriate drive according to
the terrain and the conditions.

“2WD” (two-wheel drive): Power is supplied to
the rear wheels.
 “4WD” (four-wheel drive): Power is supplied to
the rear and front wheels.
To change from two-wheel drive to four-wheel
drive, stop the vehicle and set the lever to the
“4WD” position. Then, the four-wheel-drive indi-
cator light “ ” (YFM70KDXG / YFM70KDHG) or
the four-wheel-drive indicator “ ”
(YFM70KPXG / YFM70KPHG) comes on.
To change from four-wheel drive to two-wheel
drive, stop the vehicle and set the lever to the
“2WD” position.
UB1660E0.book Page 15 Thursday, February 26, 2015 4:01 PM

5-1
5
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-19, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-21
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-25
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-28
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 5-3, 8-30
UB1660E0.book Page 1 Thursday, February 26, 2015 4:01 PM

5-3
5
EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-19.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-21.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-25.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-28.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-30.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU28533Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha
dealer check the brake system.
 Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect,
adjust it. (See page 8-46.)
 Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-44.)
Specified brake fluid:DOT 4
UB1660E0.book Page 3 Thursday, February 26, 2015 4:01 PM

8-7
8
14*Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB1660E0.book Page 7 Thursday, February 26, 2015 4:01 PM

8-28
86. Check the oil level check bolt gasket and the
oil filler bolt gasket for damage, and replace
them if necessary.
7. Install the oil level check bolt, the oil filler bolt and their gasket, and then tighten the bolts to
the specified torques.
8. Check the final gear case for oil leakage. If oil is leaking, check for the cause.
EBU23427Differential gear oilThe differential gear case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance and
lubrication chart. To check the differential gear oil level
1. Place the ATV on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil level in the
differential gear case. The oil level should be
at the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to
raise it to the correct level.
4. Check the gasket for damage, and replace it if necessary.
Tightening torques:
Final gear oil level check bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
UB1660E0.book Page 28 Thursday, February 26, 2015 4:01 PM

8-29
8
5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil 1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case. 4. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00412]
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)1. Differential gear oil drain bolt
2. Gasket
12
Tightening torque: Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
UB1660E0.book Page 29 Thursday, February 26, 2015 4:01 PM

8-30
86. Check the oil filler bolt gasket for damage,
and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.
EBU23471CoolantThe coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU34201To check the coolant level1. Park the ATV on a level surface.
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
Recommended differential gear oil:See page 10-1.
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Maximum level mark
2. Minimum level mark
12
UB1660E0.book Page 30 Thursday, February 26, 2015 4:01 PM

10-2
10
Type:SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:Mobilfluid 424
Quantity: 0.52 L (0.55 US qt, 0.46 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.22 L (0.23 US qt, 0.19 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.76 L (1.86 US qt, 1.55 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
18.0 L (4.75 US gal, 3.96 Imp.gal)
Fuel reserve amount: 4.0 L (1.06 US gal, 0.88 Imp.gal)Fuel injection:Throttle body:
ID mark:B161 00Spark plug (s):Manufacturer/model:NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, centrifugal automatic
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 0W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB1660E0.book Page 2 Thursday, February 26, 2015 4:01 PM

10-5
10
Fuel level warning light:LED (YFM70KDHG, YFM70KDXG)
Reverse indicator light: LED
Coolant temperature warning light:
LED
EPS warning light: LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Park indicator light: LED
Four-wheel-drive indicator light:
12 V, 1.7 W × 1 (YFM70KDHG, YFM70KDXG)
Four-wheel-drive indicator: LCD (YFM70KPHG, YFM70KPXG)
On-Command four-wheel-drive/differential gear lock
indicator: LCD (YFM70KPSG)
Engine trouble warning light: LED
High-range indicator light:
LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Low-range indicator light: LED (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Differential gear lock indicator light: LED (YFM70KPSG)Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A (YFM70KPHG, YFM70KPSG, YFM70KPXG) Headlight fuse:
10.0 A (YFM70KDHG, YFM70KDXG)
15.0 A (YFM70KPHG, YFM70KPSG, YFM70KPXG)
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse: 10.0 A (YFM70KPSG)
Radiator fan motor fuse: 20.0 A
EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
UB1660E0.book Page 5 Thursday, February 26, 2015 4:01 PM