brake YAMAHA KODIAK 700 2016 Service Manual

9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10
Rear wheel:Wheel type:Cast wheel (YFM70KPSG)
Panel wheel (YFM70KDHG, YFM70KDXG,
YFM70KPHG, YFM70KPXG)
Rim size: 12 x 7.5ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Wet multiple disc brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
193 mm (7.6 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper Wheel travel:
232 mm (9.1 in)
Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:
Krypton bulb
High-mounted headlight bulb type: Halogen bulb (YFM70KPHG, YFM70KPSG,
YFM70KPXG)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
High-mounted headlight:
12 V, 35.0/36.5 W × 1 (YFM70KPHG, YFM70KPSG,
YFM70KPXG)
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent) (YFM70KPHG, YFM70KPSG,
YFM70KPXG)
Neutral indicator light: LED
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-25
Air filter element, cleaning ............................................ 8-37
Axle boots .................................................................... 8-48BBattery .......................................................................... 8-54
Brake fluid, changing ...................................................8-45
Brake fluid level, checking ........................................... 8-44
Brake lever free play, checking the front ..................... 8-45
Brake lever, front .......................................................... 4-17
Brake levers, checking and lubricating ........................ 8-50
Brake light switches ..................................................... 8-49
Brake pads and friction plates, checking ..................... 8-43
Brake pedal and rear brake lever ................................. 4-17
Brake pedal, checking and lubricating ........................ 8-51
Brakes .......................................................................... 8-43
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-49
Carrier, front ................................................................. 4-23
Carrier, rear .................................................................. 4-23
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-30
Coolant temperature warning light ................................. 4-3DDifferential gear lock indicator (YFM70KPSG) ............... 4-5
Differential gear oil ............................................... 5-3, 8-28Drive lever (YFM70KDXG / YFM70KDHG /
YFM70KPXG / YFM70KPHG) .................................... 4-15
Drive select lever .......................................................... 4-18
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-43
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-21
Engine stop switch ......................................................... 4-9
Engine trouble warning light .......................................... 4-4
EPS warning light (for EPS model) ................................. 4-4FFinal gear oil ......................................................... 5-3, 8-25
Four-wheel-drive indicator light (YFM70KDXG / YFM70KDHG) .............................................................. 4-5
Four-wheel-drive indicator (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-5
Fuel ...................................................................... 4-19, 5-3
Fuel level warning light (YFM70KDXG / YFM70KDHG) .............................................................. 4-4
Fuel tank cap ............................................................... 4-18
Fuses, replacing ........................................................... 8-57HHandlebar switches ....................................................... 4-9
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
High-range indicator light (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-3
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Horn switch .................................................................. 4-10IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Low-range indicator light (YFM70KPXG / YFM70KPHG / YFM70KPSG) ...................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
Multi-function display (YFM70KPXG / YFM70KPHG / YFM70KPSG) .............................................................. 4-6NNeutral indicator light ..................................................... 4-3OOn-Command differential gear lock switch
(YFM70KPSG) ........................................................... 4-12
On-Command four-wheel-drive switch (YFM70KPSG) ........................................................... 4-11
Override switch (YFM70KPSG) .................................... 4-10
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5 Part locations ................................................................. 3-1
RRear brake, adjusting the lever, pedal free play .......... 8-46
Rear knuckle pivots, lubricating .................................. 8-52
Reverse indicator light ................................................... 4-3
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-20
Shock absorber assemblies, adjusting the front and
rear (YFM70KPXG / YFM70KPHG / YFM70KPSG) ... 4-23
Spark arrester, cleaning ............................................... 8-40
Spark plug, checking ................................................... 8-18
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-16
Stabilizer bushes, checking .......... ............................... 8-52
Starting the engine ........................................................ 6-1
Start switch .................................................................. 4-10
Steering shaft, lubricating ............................................ 8-53
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-21TTail/brake light bulb, replacing .................................... 8-63
Throttle lever ......................................................... 4-16, 5-4
Throttle lever free play, adjusting ................................ 8-42
Tires ............................................................................... 5-4
Trailer hitch (YFM70KPXG / YFM70KPHG / YFM70KPSG) ............................................................ 4-24
Troubleshooting ........................................................... 8-66
Troubleshooting charts ................................................ 8-67
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