engine YAMAHA KODIAK 700 2017 Repair Manual

9-2
9
EBU27262StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 3. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
4. Lubricate all control cables and the pivoting points of all levers and pedals.
5. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alterna-
tively, turn the wheels a little every month in
order to prevent the tires from becoming de-
graded in one spot.
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)UB1661E0.book Page 2 Thursday, May 12, 2016 2:47 PM

10-1
10
EBU25962
SPECIFICATIONS
Dimensions:Overall length:2070 mm (81.5 in)
Overall width: 1180 mm (46.5 in)
Overall height:
1240 mm (48.8 in)
Seat height: 860 mm (33.9 in)
Wheelbase: 1250 mm (49.2 in)
Ground clearance:
275 mm (10.8 in)
Minimum turning radius: 3200 mm (126 in)Weight:Curb weight:
300.0 kg (661 lb) (YFM70KDXH)
307.0 kg (677 lb) (YFM70KPAH, YFM70KPHH,
YFM70KPXH)
312.0 kg (688 lb) (YFM70KPSH)Noise and vibration level:Noise level (77/311/EEC):80.0 dB(A) at 3125 r/min (YFM70KDXH_EUR/FRA/GBR,
YFM70KPHH, YFM70KPSH, YFM70KPXH)
Uncertainty of measurement: 3.0 dB(A) (YFM70KDXH_EUR/FRA/GBR, YFM70KPHH,
YFM70KPSH, YFM70KPXH) Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s² (YFM70KDXH_EUR/FRA/GBR,
YFM70KPHH, YFM70KPSH, YFM70KPXH)
Uncertainty of measurement:
0.0 m/s² (YFM70KPHH, YFM70KPSH, YFM70KPXH)
0.1 m/s² (YFM70KDXH_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008):
Will not exceed 2.5 m/s² (YFM70KDXH_EUR/FRA/GBR,
YFM70KPHH, YFM70KPSH, YFM70KPXH)
Uncertainty of measurement:
0.3 m/s² (YFM70KDXH_EUR/FRA/GBR, YFM70KPHH,
YFM70KPSH, YFM70KPXH)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Single cylinder
Displacement:
708 cm³
Bore × stroke:
103.0 × 85.0 mm (4.06 × 3.35 in)
Compression ratio: 10.1 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
UB1661E0.book Page 1 Thursday, May 12, 2016 2:47 PM

10-2
10
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHFTL-PL-32) Quantity:
0.52 L (0.55 US qt, 0.46 Imp.qt)
Differential gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHFTL-PL-32) or SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.22 L (0.23 US qt, 0.19 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.76 L (1.86 US qt, 1.55 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 18.0 L (4.75 US gal, 3.96 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal, 0.88 Imp.gal)Fuel injection:Throttle body:ID mark: B161 00Spark plug (s):Manufacturer/model:
NGK/CPR7EA-9
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 0W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB1661E0.book Page 2 Thursday, May 12, 2016 2:47 PM

10-5
10
Handlebar-mounted light:12 V, 35.0/36.5 W × 1 (YFM70KPAH, YFM70KPHH,
YFM70KPSH, YFM70KPXH)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent) (YFM70KPAH, YFM70KPHH,
YFM70KPSH, YFM70KPXH)
Neutral indicator light: LED
Fuel level warning light:
LED (YFM70KDXH)
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM70KPAH, YFM70KPHH, YFM70KPSH,
YFM70KPXH)
Park indicator light:
LED
Four-wheel-drive indicator light: 12 V, 1.7 W × 1 (YFM70KDXH)
Four-wheel-drive indicator: LCD (YFM70KPAH, YFM70KPHH, YFM70KPXH)
Engine trouble warning light:
LED
High-range indicator light: LED (YFM70KPAH, YFM70KPHH, YFM70KPSH,
YFM70KPXH) Low-range indicator light:
LED (YFM70KPAH, YFM70KPHH, YFM70KPSH,
YFM70KPXH)
Differential gear lock indicator light: LED (YFM70KPSH)
Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: 40.0 A (YFM70KPAH, YFM70KPHH, YFM70KPSH,
YFM70KPXH)
Headlight fuse: 10.0 A (YFM70KDXH)
15.0 A (YFM70KPAH, YFM70KPHH, YFM70KPSH,
YFM70KPXH)
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse: 10.0 A (YFM70KPSH)
Radiator fan motor fuse: 20.0 A
UB1661E0.book Page 5 Thursday, May 12, 2016 2:47 PM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-26
Air filter element, cleaning ........................................... 8-37
Axle boots .................................................................... 8-48BBattery ......................................................................... 8-53
Brake fluid, changing ................................................... 8-45
Brake fluid level, checking ........................................... 8-44
Brake lever free play, checking the front ..................... 8-45
Brake lever, front ......................................................... 4-18
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking .................... 8-42
Brake pedal and rear brake lever ................................. 4-18
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-42
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................ 8-49
Carrier, front ................................................................. 4-23
Carrier, rear .................................................................. 4-23
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-29
Coolant temperature warning light ................................ 4-3DDifferential gear lock indicator (YFM70KPSH) ............... 4-6
Differential gear oil ................................................5-3, 8-27Drive lever (YFM70KDXH / YFM70KPXH /
YFM70KPHH / YFM70KPAH) .................................... 4-15
Drive select lever ......................................................... 4-19
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-20
Engine stop switch ...................................................... 4-10
Engine trouble warning light .......................................... 4-4
EPS warning light (for EPS model) ................................ 4-5FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel-drive indicator light (YFM70KDXH) ............. 4-5
Four-wheel-drive indicator (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH) ............. 4-5
Fuel ....................................................................... 4-19, 5-3
Fuel level warning light (YFM70KDXH) .......................... 4-4
Fuel tank cap ............................................................... 4-19
Fuses, replacing .......................................................... 8-57HHandlebar switches ....................................................... 4-9
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
High-range indicator light (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH) ............. 4-3
Horn switch .................................................................. 4-10IIdentification numbers ................................................. 11-1
UB1661E0.book Page 1 Thursday, May 12, 2016 2:47 PM

12-2
12
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Low-range indicator light (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH) .............. 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-5
Maintenance chart, emission control system ................ 8-3
Model label ................................................................... 11-1
Multi-function display (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH) ...................................... 4-6NNeutral indicator light .....................................................4-3OOn-Command differential gear lock switch (YFM70KPSH) ............................................................ 4-13
On-Command four-wheel-drive switch (YFM70KPSH) ............................................................ 4-12
Override switch (YFM70KPSH) .................................... 4-11
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ..................................... 8-9
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRear brake, adjusting the lever, pedal free play ........... 8-45 Rear knuckle pivots, lubricating ................................... 8-52
Reverse indicator light ................................................... 4-3
Riding your ATV ............................................................. 7-1
SSafety information .......................................................... 2-1
Seat .............................................................................. 4-21
Shock absorber assemblies, adjusting the front and
rear (YFM70KPXH / YFM70KPHH / YFM70KPSH /
YFM70KPAH) ............................................................. 4-24
Spark arrester, cleaning ............................................... 8-39
Spark plug, checking ................................................... 8-17
Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-17
Stabilizer bushes, checking ......................................... 8-51
Starting the engine ......................................................... 6-1
Start switch .................................................................. 4-10
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-22TTail/brake light bulb, replacing ..................................... 8-63
Throttle lever ........................................................ 4-16, 5-4
Throttle lever free play, adjusting ................................. 8-41
Tires ............................................................................... 5-4
Trailer hitch (YFM70KPXH / YFM70KPHH / YFM70KPSH / YFM70KPAH) .................................... 4-25
Troubleshooting ........................................................... 8-65
Troubleshooting charts ................................................ 8-66VValve clearance ............................................................ 8-42
V-belt case drain plug .................................................. 8-41
Vehicle identification number ....................................... 11-1
UB1661E0.book Page 2 Thursday, May 12, 2016 2:47 PM