engine coolant YAMAHA KODIAK 700 2019 User Guide

8-7
8
14*Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5K60E0.book Page 7 Monday, May 28, 2018 11:35 AM

8-29
8
TIPIf genuine Yamaha coolant is not available, use an
ethylene glycol antifreeze containing corrosion in-
hibitors for aluminum engines and mix with dis-
tilled water at a 1:1 ratio. NOTICEECB02190Mix antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft water
may be used for refilling. Do not use hard water
or salt water since they are harmful to the en-
gine. EBU34201To check the coolant level1. Park the ATV on a level surface.
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator (including all routes): 1.99 L (2.10 US qt, 1.75 Imp.qt)
1. Maximum level mark
2. Minimum level mark
12
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8-30
83. If the coolant is at or below the minimum level
mark, remove panels A and C to access the
coolant reservoir. (See page 8-9.)
4. Remove the coolant reservoir cap, add cool- ant or distilled water to the maximum level
mark, install the reservoir cap, and then install
the panels. NOTICE: If coolant is not avail-
able, use distilled water or soft tap water
instead. Do not use hard water or salt wa-
ter since they are harmful to the engine. If
water has been used instead of coolant,
replace it with coolant as soon as possible,
otherwise the cooling system will not be
protected against frost and corrosion. If
water has been added to the coolant, have
a Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible,
otherwise the effectiveness of the coolant
will be reduced.
[ECB01012]
TIP The radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.
 If the engine overheats, see page 8-67 for fur-
ther instructions. 1. Coolant reservoir capCoolant reservoir capacity (up to the maxi-
mum level mark):
0.24 L (0.25 US qt, 0.21 Imp.qt)
1
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8-31
8
EBU34213To change the coolant
WARNING
EWB01891Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. 1. Park the ATV on a level surface.
2. Remove panels A, B, C, and D. (See page8-9.)
3. Remove the footboard by removing the bolts and nuts. 4. Remove the radiator cap.
1. Footboard
2. Bolt and nut
3. Bolt
3
2
2
3
1
UB5K60E0.book Page 31 Monday, May 28, 2018 11:35 AM

8-32
85. Place a container under the engine, and then
remove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the engine
guard.)
1. Radiator cap
1
1. Coolant drain bolt
2. Gasket
1. Trough
1
2
1
UB5K60E0.book Page 32 Monday, May 28, 2018 11:35 AM

8-34
815. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 8-9.)
17. Loosen the clamp screw, and then remove the V-belt cooling duct. 18. Loosen the cylinder head air bleed bolt, with-
out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
19. When coolant begins to flow out of the bolt hole, tighten the cylinder head air bleed bolt
to the specified torque.
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
Tightening torque:
Water pump air bleed bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. V-belt cooling duct
2. Clamp screw
1
2
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
UB5K60E0.book Page 34 Monday, May 28, 2018 11:35 AM

8-35
8
22. Pour additional coolant into the radiator until
it is full.
23. Stop the engine and allow it to cool. If the coolant level has dropped after the engine
has cooled, add sufficient coolant until it
reaches the top of the radiator, and then in-
stall the radiator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 25. Install the V-belt cooling duct, and then tight-en the clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the speci-
fied torques.
TIPTighten footboard bolts B in the order shown. 1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
UB5K60E0.book Page 35 Monday, May 28, 2018 11:35 AM

8-67
8
Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
 The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
UB5K60E0.book Page 67 Monday, May 28, 2018 11:35 AM

10-5
10
Shock absorber:Hydraulic damper
Wheel travel: 232 mm (9.1 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Handlebar-mounted light:
T15H, 35.0 W/36.5 W (YFM70KPSK, YFM70KPLK,
YFM70KPAK, YFM70KPHK, YFM70KPXK)
Brake/tail light:
21.0 W/5.0 W
Meter lighting: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
Neutral indicator light: LED
High beam indicator light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK) Fuel level warning light:
LED (YFM70KDHK, YFM70KDXK)
Reverse indicator light: LED
Coolant temperature warning light:
LED
Park indicator light: LED
Four-wheel-drive indicator light: 1.7 W (YFM70KDHK, YFM70KDXK)
Engine trouble warning light:
LED
High-range indicator light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
Low-range indicator light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
Differential gear lock indicator light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
EPS warning light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
Battery voltage warning light: LED (YFM70KPSK, YFM70KPLK, YFM70KPAK,
YFM70KPHK, YFM70KPXK)
Fuses:Main fuse:40.0 A
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12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ................................................... 4-29
Air filter element, cleaning ........................................... 8-36
Axle boots .................................................................... 8-47BBattery ......................................................................... 8-53
Battery voltage warning light ......................................... 4-3
Brake fluid, changing ................................................... 8-44
Brake fluid level, checking ........................................... 8-43
Brake lever free play, checking the front ..................... 8-44
Brake lever, front ......................................................... 4-19
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking .................... 8-42
Brake pedal and rear brake lever ................................. 4-20
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-41
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-63CCables, checking and lubricating ................................ 8-48
Carrier, front ................................................................. 4-26
Carrier, rear .................................................................. 4-26
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-28
Coolant temperature warning light ................................ 4-3
DDifferential gear lock, indicators (YFM70KPXK / YFM70KPAK / YFM70KPHK / YFM70KPSK /
YFM70KPLK) ............................................................... 4-6
Differential gear oil ................................................5-3, 8-26
Drive lever 2WD/4WD (YFM70KDXK / YFM70KDHK) ............................................................ 4-17
Drive select lever ......................................................... 4-21
Drive select lever and driving in reverse ........................ 6-2EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ...................................................... 4-13
Engine trouble warning light .......................................... 4-4
EPS warning light (for EPS model) ................................ 4-5FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive icon (YFM70KPXK / YFM70KPAK / YFM70KPHK / YFM70KPSK / YFM70KPLK) .............. 4-6
Four-wheel drive indicator light (YFM70KDXK / YFM70KDHK) .............................................................. 4-5
Four-wheel drive switch (On-Command 4WD)
(YFM70KPXK / YFM70KPAK / YFM70KPHK /
YFM70KPSK / YFM70KPLK) ..................................... 4-15
Fuel ....................................................................... 4-22, 5-3
Fuel level warning light (YFM70KDXK / YFM70KDHK) .............................................................. 4-4
Fuel tank cap ............................................................... 4-21
UB5K60E0.book Page 1 Monday, May 28, 2018 11:35 AM