service YAMAHA KODIAK 700 2019 Owners Manual

4-6
4
Four-wheel drive icon “ ” (YFM70KPXK /
YFM70KPAK / YFM70KPHK / YFM70KPSK /
YFM70KPLK)
This icon comes on when the drivetrain is set to
“4WD” (four-wheel drive).
TIPDue to the synchronizing mechanism in the differ-
ential gear case, the indicator may not come on
until the ATV starts moving. Differential gear lock icon “ ” and indicator
light “ ” (YFM70KPXK / YFM70KPAK /
YFM70KPHK / YFM70KPSK / YFM70KPLK)
This icon and this indicator light come on when
the drivetrain is set to “4WD” with the differential
gear locked.TIPWhen the On-Command differential gear lock
switch is set to “LOCK” or “4WD”, the “ ” icon
and the “ ” indicator light will flash until the dif-
ferential gear is completely locked or unlocked.
Turn the handlebar or start moving to help the dif-
ferential lock to engage or disengage.
EBU38113Multi-function display (YFM70KPXK /
YFM70KPAK / YFM70KPHK /
YFM70KPSK / YFM70KPLK)The multi-function display is equipped with the
following:

speedometer1. Speedometer
2. Odometer/Tripmeter A/Tripmeter B/Service
tripmeter/Error code display
3. Clock/Hour meter/Voltage display/Coolant temperature display
4. Fuel gauge
5. “MODE” button
6. “SELECT” button
7. “RESET” button123
5
6
7
4
UB5K60E0.book Page 6 Monday, May 28, 2018 11:35 AM

4-7
4
odometer
 tripmeters
 clock
 hour meter
 voltage display
 coolant temperature display
 fuel gauge
 brightness control mode
 error code display
Speedometer
The speedometer shows the vehicle’s traveling
speed. The speedometer can be set to “MPH” or
“km/h”. This also changes the odometer and trip-
meter units between miles and kilometers. To
change the display between “MPH” and “km/h”,
turn the key to “ ” (off), then while holding the
“SELECT” button pushed, turn the key to “ ”
(on). Odometer and tripmeters
The odometer shows the total distance traveled
by the vehicle.
The tripmeters show the distance traveled since
they were last reset. The tripmeters can be used to
record the distance traveled on a single trip, or to
estimate the distance that can be traveled with a
full tank of gas, etc. The service tripmeter shows
the distance traveled since it was reset at the last
maintenance.
1. Odometer/Tripmeter A/Tripmeter B/Service
tripmeter/Error code display
2. “SELECT” button
3. “RESET” button1
2
3
UB5K60E0.book Page 7 Monday, May 28, 2018 11:35 AM

4-8
4
Push the “SELECT” button to switch between the
odometer “ODO”, the tripmeters “TRIP A” and
“TRIP B”, and the service tripmeter “ ” in the
following order:
ODO
→ TRIP A → TRIP B → → ODO
To reset a tripmeter, set the display to the tripme-
ter you want to reset, then push the “RESET” but-
ton for 2 seconds.
TIP The odometer will lock at 199999.
 The tripmeters will reset and continue counting
after 9999.9 is reached.
Clock, hour meter, voltage display and coolant
temperature display
The clock displays time in 12-hour format. The
hour meter shows the total time the engine has
been running. The voltage display shows the bat-
tery voltage. The coolant temperature display
shows the temperature of the coolant.
Push the “MODE” button to switch between the
clock “CLOCK”, the hour meter “HOUR”, the volt-
age display “VOLT”, and the coolant temperature
display “ ” in the following order:1. Clock/Hour meter/Voltage display/Coolant temperature
display
2. “MODE” button
3. “SELECT” button
4. “RESET” button1
2
3
4
UB5K60E0.book Page 8 Monday, May 28, 2018 11:35 AM

8-1
8
EBU28788
PERIODIC MAINTENANCE AND ADJUSTMENT
EBU21677Periodic inspection, adjustment, and lubrication
will keep your vehicle in the safest and most effi-
cient condition possible. Safety is an obligation of
the vehicle owner and operator. The most impor-
tant points of vehicle inspection, adjustment, and
lubrication are explained on the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or per-
forming maintenance activities incorrectly may
increase your risk of injury or death during ser-
vice or while using the vehicle. If you are not fa-
miliar with vehicle service, have a Yamaha
dealer perform the service.
WARNING
EWB02563Turn off the engine when performing mainte-
nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires. 
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
poisoning - possibly leading to death. See
page 2-6 for more information about carbon
monoxide.

WARNING
EWB02691Brake discs, calipers, drums, and linings can
become very hot during use. To avoid possible
burns, let brake components cool before
touching them. The intervals given in the periodic maintenance
charts should be considered as a general guide
under normal riding conditions. However, DE-
PENDING ON THE WEATHER, TERRAIN, GEO-
GRAPHICAL LOCATION, AND INDIVIDUAL USE,
THE MAINTENANCE INTERVALS MAY NEED TO
BE SHORTENED.
UB5K60E0.book Page 1 Monday, May 28, 2018 11:35 AM

8-8
8
EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. 23 *Moving parts and
cables • Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5K60E0.book Page 8 Monday, May 28, 2018 11:35 AM

8-41
8
EBU29704Adjusting the throttle lever free playPeriodically check the throttle lever free play and
adjust if necessary.1. Slide the rubber cover back.
2. Loosen the locknut. 3. To increase the throttle lever free play, turn
the throttle lever free play adjusting bolt in di-
rection (a). To decrease the throttle lever free
play, turn the adjusting bolt in direction (b).
4. Tighten the locknut.
5. Slide the rubber cover to its original position.
EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident.
1. Rubber cover
2. Throttle lever free play adjusting bolt
3. Locknut
4. Throttle lever free playThrottle lever free play: 3.0–5.0 mm (0.12–0.20 in)
2WD
4WD
3
2
1
4
(b)
(a)
UB5K60E0.book Page 41 Monday, May 28, 2018 11:35 AM

8-53
8
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU2904FBatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or add distilled wa-
ter. However, the battery lead connections need
to be checked and tightened, and the battery ter-
minals cleaned if corroded. If the battery seems to
have discharged, recharge it as soon as possible.TIPWear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
 It is recommended to have the battery serviced
by a Yamaha dealer.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. To remove the battery
1. Remove panel A. (See page 8-9.)
2. Remove the front carrier by removing the bolts.
UB5K60E0.book Page 53 Monday, May 28, 2018 11:35 AM

8-65
8
2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.
EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 N·m (5.5 kgf·m, 41 lb·ft)
Rear wheel nut: 55 N·m (5.5 kgf·m, 41 lb·ft)1
UB5K60E0.book Page 65 Monday, May 28, 2018 11:35 AM

10-2
10
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: SOHC
Number of cylinders: Single cylinder
Displacement:
686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio: 10.0 : 1
Starting system:
Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Quantity: Oil change: 2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter removal: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Final gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHAFT-PL-32)
Quantity: 0.52 L (0.55 US qt, 0.46 Imp.qt)Differential gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB5K60E0.book Page 2 Monday, May 28, 2018 11:35 AM