torque YAMAHA KODIAK 700 2020 User Guide

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9
4. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00412]
6. Check the oil filler bolt gasket for damage, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.EBU23473CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance
chart.
Tightening torque:
Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Recommended differential gear oil: See page 11-1.
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
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96. Place a container under the coolant reservoir
to collect the used coolant.
7. Remove the coolant reservoir cap.
8. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the
coolant from the coolant reservoir.
9. After draining the coolant, thoroughly flush the cooling system with clean tap water.
10. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque. 11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radi-
ator until it is full.
13. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then
install the reservoir cap.
14. Loosen the water pump air bleed bolt, with- out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
1. Coolant reservoir hose
Tightening torque:Coolant drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)1. Water pump air bleed bolt
1
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9
15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 9-9.)
17. Loosen the clamp screw, and then remove the V-belt cooling duct. 18. Loosen the cylinder head air bleed bolt, with-
out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
19. When coolant begins to flow out of the bolt hole, tighten the cylinder head air bleed bolt
to the specified torque.
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
Tightening torque:
Water pump air bleed bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. V-belt cooling duct
2. Clamp screw
1
2
1. Cylinder head air bleed boltTightening torque: Cylinder head air bleed bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
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922. Pour additional coolant into the radiator until
it is full.
23. Stop the engine and allow it to cool. If the coolant level has dropped after the engine
has cooled, add sufficient coolant until it
reaches the top of the radiator, and then in-
stall the radiator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 25. Install the V-belt cooling duct, and then tight-en the clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the speci-
fied torques.
TIPTighten footboard bolts B in the order shown. 1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
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9
27. Install the panels.
EBU34233Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or replace the air filter ele-
ment more frequently if you ride in unusually wet
or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
Tightening torques:
Footboard nut:4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Footboard bolt A: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Footboard bolt B: 8 N·m (0.8 kgf·m, 5.9 lb·ft)
4
1
2
3
1. Air filter case check hose
1
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9
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing.
4. Check the gasket for damage. Replace if nec- essary.
5. Install the gasket onto the tailpipe, then insert the tailpipe into the muffler and align the bolt
holes.
6. Install the bolts and tighten to the specified torque.
EBU23932V-belt case drain plugAfter riding in water deep enough to allow it to en-
ter the V-belt case, remove the V-belt case drain
plug to drain the water from the case.TIPIf water drains from the V-belt case after removing
the plug, have a Yamaha dealer check the ATV as
the water may affect other engine parts. Tightening torque:Tailpipe bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1. V-belt case drain plug
1
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9
3. Install the battery holding plate by installing
the nuts.
4. Install the front carrier by installing the bolts and tightening them to the specified torques. 5. Install the panel.
TIP
Make sure the positive and negative battery
leads are installed as shown.
 Fully charge the battery before installing it. EBU30525Replacing a fuse
1. Positive battery lead (red)
2. Negative battery lead (black)Tightening torques:
Carrier bolt (upper):34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (lower): 34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (under the fenders): 7 N·m (0.7 kgf·m, 5.2 lb·ft)
12
1. Fuse box
2. Main fuse
3. EPS fuse (equipped models)
4. Fuel injection system spare fuse
5. Fuel injection system fuse
2345
1
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92. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.
EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 N·m (5.5 kgf·m, 41 lb·ft)
Rear wheel nut: 55 N·m (5.5 kgf·m, 41 lb·ft)1
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