engine YAMAHA KODIAK 700 2020 Repair Manual

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Carbon dioxide (CO2) level:Carbon dioxide (CO2) emissions (2016/1628):904.6 g/kWh (YFM700FWB, YFM700FWBD)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
SOHC
Number of cylinders: Single cylinder
Displacement: 686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio: 10.0 : 1
Starting system: Electric starter
Lubrication system:
Wet sumpEngine oil:Recommended brand:
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Quantity: Oil change:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter removal: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Final gear oil:Type:Yamaha Friction Modified Plus Shaft Drive Oil (Part No.:
ACC-SHAFT-PL-32)
Quantity: 0.52 L (0.55 US qt, 0.46 Imp.qt)Differential gear oil:Type:
Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHAFT-PL-32) or SAE 80 API GL-4 Hypoid gear oil0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Shock absorber:Hydraulic damper
Wheel travel: 230 mm (9.1 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Handlebar-mounted light:
T15H, 35.0 W/36.5 W (YFM700FWBD, YFM70KPAL)
Brake/tail light: 21.0 W/5.0 W
Meter lighting: LED (YFM700FWBD, YFM70KPAL)
Neutral indicator light:
LED
High beam indicator light: LED (YFM700FWBD, YFM70KPAL)
Fuel level warning light: LED (YFM700FWB) Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light:
LED
Four-wheel-drive indicator light: 1.7 W (YFM700FWB)
Engine trouble warning light: LED
High-range indicator light:
LED (YFM700FWBD, YFM70KPAL)
Low-range indicator light: LED (YFM700FWBD, YFM70KPAL)
Differential gear lock indicator light: LED (YFM700FWBD, YFM70KPAL)
EPS warning light:
LED (YFM700FWBD, YFM70KPAL)
Battery voltage warning light: LED (YFM700FWBD, YFM70KPAL)
Fuses:Main fuse:
40.0 A
Headlight fuse: 10.0 A (YFM700FWB)
15.0 A (YFM700FWBD, YFM70KPAL)
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
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Fuel injection system fuse:15.0 A
Four-wheel-drive motor fuse: 10.0 A (YFM700FWBD, YFM70KPAL)
Radiator fan motor fuse:
20.0 A
EPS fuse: 40.0 A (YFM700FWBD, YFM70KPAL)EBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
EBU38670CO2 emissions levels statement (for Europe)
This CO2 measurement results from testing over a
fixed test cycle under laboratory conditions a(n)
(parent) engine representative of the engine type
(engine family) and shall not imply or express any
guarantee of the performance of a particular en-
gine.
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EBU26004
CONSUMER INFORMATION
EBU38690Emissions Certification label (for Eu-
rope)This engine conforms to the Non-Road Mobile
Machinery (NRMM) regulation(s) in effect at the
time of manufacture.
The NRMM regulation limits gaseous and particu-
late pollution emissions for internal combustion
engines of non-road mobile machinery.Your Yamaha engine was designed and tested to
give an optimal blend of performance without ex-
cessive emissions. Therefore, do not attempt to
alter the engine specifications or tamper with the
intake, engine, or exhaust systems.
NOTICEECB03790Tampering with the engine or emissions con-
trol system will void the European Union type-
approval of this engine.
1. Emissions Certification label
1
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INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ................................................... 5-28
Air filter element, cleaning ........................................... 9-36
Axle boots .................................................................... 9-47BBattery ......................................................................... 9-53
Battery voltage warning light ......................................... 5-3
Brake fluid, changing ................................................... 9-44
Brake fluid level, checking ........................................... 9-43
Brake lever free play, checking the front ..................... 9-44
Brake lever, front ......................................................... 5-19
Brake levers, checking and lubricating ........................ 9-49
Brake light switches ..................................................... 9-48
Brake pads and friction plates, checking .................... 9-42
Brake pedal and rear brake lever ................................. 5-19
Brake pedal, checking and lubricating ........................ 9-50
Brakes .......................................................................... 9-41
Brakes, front and rear .................................................... 6-3
Brake/tail light bulb, replacing ..................................... 9-63CCables, checking and lubricating ................................ 9-48
Carrier, front ................................................................. 5-25
Carrier, rear .................................................................. 5-26
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Coolant .................................................................6-3, 9-28
Coolant temperature warning light ................................ 5-3
DDifferential gear lock, indicators (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Differential gear oil ................................................6-3, 9-26
Drive lever 2WD/4WD (YFM700FWB) .......................... 5-17
Drive select lever ......................................................... 5-20
Drive select lever and driving in reverse ........................ 7-2EEmissions Certification label (for Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-3
Engine oil and oil filter cartridge .................................. 9-19
Engine stop switch ...................................................... 5-13
Engine trouble warning light .......................................... 5-4
EPS warning light (equipped models) ............................ 5-4FFinal gear oil ......................................................... 6-3, 9-24
Four-wheel drive icon (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Four-wheel drive indicator light (YFM700FWB) ............. 5-5
Four-wheel drive switch (On-Command 4WD) (YFM700FWBD / YFM70KPAL) ................................. 5-15
Fuel ....................................................................... 5-22, 6-3
Fuel level warning light (YFM700FWB) .......................... 5-4
Fuel tank cap ............................................................... 5-21
Fuses, replacing .......................................................... 9-56HHandlebar switches ..................................................... 5-12
Headlight beam, adjusting ........................................... 9-62
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Headlight bulb, replacing ............................................. 9-59
High beam indicator light ............................................... 5-3
High-range indicator light (YFM700FWBD / YFM70KPAL) ............................................................... 5-2
Horn switch .................................................................. 5-13IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch .................................................................. 5-13
Low-range indicator light (YFM700FWBD / YFM70KPAL) ............................................................... 5-2MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................9-5
Maintenance chart, emission control system ................ 9-3
Model label ..................................................................... 1-1
Multi-function display .....................................................5-6NNeutral indicator light .....................................................5-2OOn-Command drive switch “4WD/LOCK”
(YFM700FWBD / YFM70KPAL) ................................. 5-15
Override switch (YFM700FWBD / YFM70KPAL) .......... 5-14
Owner’s Manual and tool kit .......................................... 9-2PPanels, removing and installing ..................................... 9-9
Park indicator light ......................................................... 5-2
Parking ........................................................................... 7-4 Parking on a slope ......................................................... 7-5
Part locations ................................................................. 4-1
RRear brake, adjusting the lever, pedal free play .......... 9-44
Rear knuckle pivots, lubricating ................................... 9-51
Reverse indicator light ................................................... 5-2
Riding your ATV ............................................................. 8-1SSafety information .......................................................... 3-1
Seat .............................................................................. 5-23
Shock absorber assemblies, adjusting the front and
rear (YFM700FWBD / YFM70KPAL) .......................... 5-26
Spark arrester, cleaning ............................................... 9-39
Spark plug, checking ................................................... 9-17
Specifications .............................................................. 11-1
Speed limiter ................................................................ 5-18
Stabilizer bushes, checking ......................................... 9-51
Starting the engine ......................................................... 7-1
Start switch .................................................................. 5-13
Steering shaft, lubricating ............................................ 9-52
Storage ........................................................................ 10-2
Storage compartment .................................................. 5-24TThrottle lever ........................................................ 5-18, 6-4
Throttle lever free play, adjusting ................................. 9-41
Tires ............................................................................... 6-4
Trailer hitch .................................................................. 5-27
Troubleshooting ........................................................... 9-65
Troubleshooting charts ................................................ 9-66VValve clearance ............................................................ 9-41
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