warning YAMAHA KODIAK 700 2020 Repair Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: KODIAK 700, Model: YAMAHA KODIAK 700 2020Pages: 178, PDF Size: 6.7 MB
Page 164 of 178

9-67
9Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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10-1
10
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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11-5
11
Shock absorber:Hydraulic damper
Wheel travel: 230 mm (9.1 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Handlebar-mounted light:
T15H, 35.0 W/36.5 W (YFM700FWBD, YFM70KPAL)
Brake/tail light: 21.0 W/5.0 W
Meter lighting: LED (YFM700FWBD, YFM70KPAL)
Neutral indicator light:
LED
High beam indicator light: LED (YFM700FWBD, YFM70KPAL)
Fuel level warning light: LED (YFM700FWB) Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light:
LED
Four-wheel-drive indicator light: 1.7 W (YFM700FWB)
Engine trouble warning light: LED
High-range indicator light:
LED (YFM700FWBD, YFM70KPAL)
Low-range indicator light: LED (YFM700FWBD, YFM70KPAL)
Differential gear lock indicator light: LED (YFM700FWBD, YFM70KPAL)
EPS warning light:
LED (YFM700FWBD, YFM70KPAL)
Battery voltage warning light: LED (YFM700FWBD, YFM70KPAL)
Fuses:Main fuse:
40.0 A
Headlight fuse: 10.0 A (YFM700FWB)
15.0 A (YFM700FWBD, YFM70KPAL)
Signaling system fuse: 10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
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13-1
13
INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ................................................... 5-28
Air filter element, cleaning ........................................... 9-36
Axle boots .................................................................... 9-47BBattery ......................................................................... 9-53
Battery voltage warning light ......................................... 5-3
Brake fluid, changing ................................................... 9-44
Brake fluid level, checking ........................................... 9-43
Brake lever free play, checking the front ..................... 9-44
Brake lever, front ......................................................... 5-19
Brake levers, checking and lubricating ........................ 9-49
Brake light switches ..................................................... 9-48
Brake pads and friction plates, checking .................... 9-42
Brake pedal and rear brake lever ................................. 5-19
Brake pedal, checking and lubricating ........................ 9-50
Brakes .......................................................................... 9-41
Brakes, front and rear .................................................... 6-3
Brake/tail light bulb, replacing ..................................... 9-63CCables, checking and lubricating ................................ 9-48
Carrier, front ................................................................. 5-25
Carrier, rear .................................................................. 5-26
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Coolant .................................................................6-3, 9-28
Coolant temperature warning light ................................ 5-3
DDifferential gear lock, indicators (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Differential gear oil ................................................6-3, 9-26
Drive lever 2WD/4WD (YFM700FWB) .......................... 5-17
Drive select lever ......................................................... 5-20
Drive select lever and driving in reverse ........................ 7-2EEmissions Certification label (for Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-3
Engine oil and oil filter cartridge .................................. 9-19
Engine stop switch ...................................................... 5-13
Engine trouble warning light .......................................... 5-4
EPS warning light (equipped models) ............................ 5-4FFinal gear oil ......................................................... 6-3, 9-24
Four-wheel drive icon (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Four-wheel drive indicator light (YFM700FWB) ............. 5-5
Four-wheel drive switch (On-Command 4WD) (YFM700FWBD / YFM70KPAL) ................................. 5-15
Fuel ....................................................................... 5-22, 6-3
Fuel level warning light (YFM700FWB) .......................... 5-4
Fuel tank cap ............................................................... 5-21
Fuses, replacing .......................................................... 9-56HHandlebar switches ..................................................... 5-12
Headlight beam, adjusting ........................................... 9-62
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13-2
13
Headlight bulb, replacing ............................................. 9-59
High beam indicator light ............................................... 5-3
High-range indicator light (YFM700FWBD / YFM70KPAL) ............................................................... 5-2
Horn switch .................................................................. 5-13IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch .................................................................. 5-13
Low-range indicator light (YFM700FWBD / YFM70KPAL) ............................................................... 5-2MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................9-5
Maintenance chart, emission control system ................ 9-3
Model label ..................................................................... 1-1
Multi-function display .....................................................5-6NNeutral indicator light .....................................................5-2OOn-Command drive switch “4WD/LOCK”
(YFM700FWBD / YFM70KPAL) ................................. 5-15
Override switch (YFM700FWBD / YFM70KPAL) .......... 5-14
Owner’s Manual and tool kit .......................................... 9-2PPanels, removing and installing ..................................... 9-9
Park indicator light ......................................................... 5-2
Parking ........................................................................... 7-4 Parking on a slope ......................................................... 7-5
Part locations ................................................................. 4-1
RRear brake, adjusting the lever, pedal free play .......... 9-44
Rear knuckle pivots, lubricating ................................... 9-51
Reverse indicator light ................................................... 5-2
Riding your ATV ............................................................. 8-1SSafety information .......................................................... 3-1
Seat .............................................................................. 5-23
Shock absorber assemblies, adjusting the front and
rear (YFM700FWBD / YFM70KPAL) .......................... 5-26
Spark arrester, cleaning ............................................... 9-39
Spark plug, checking ................................................... 9-17
Specifications .............................................................. 11-1
Speed limiter ................................................................ 5-18
Stabilizer bushes, checking ......................................... 9-51
Starting the engine ......................................................... 7-1
Start switch .................................................................. 5-13
Steering shaft, lubricating ............................................ 9-52
Storage ........................................................................ 10-2
Storage compartment .................................................. 5-24TThrottle lever ........................................................ 5-18, 6-4
Throttle lever free play, adjusting ................................. 9-41
Tires ............................................................................... 6-4
Trailer hitch .................................................................. 5-27
Troubleshooting ........................................................... 9-65
Troubleshooting charts ................................................ 9-66VValve clearance ............................................................ 9-41
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EBU26173
WARNING
ALWAYS
:
ques to avoid
vehicle overturns on hills and rough
terrain and in turns.
seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER USE
WITH DRUGS
OR ALCOHOL
ALWAYS USE
AN APPROVED HELMET AND
PROTECTIVE GEAR NEVER USE
ON PAVED ROADS NEVER CARRY
PASSENGERS
NEVER
operate:
conditions.
another vehicle.
balance and steering and increase risk
of losing control.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.\
PRINTED IN USA
2019.05-0.6× 1 CR
(E)
UB5K62E0.book Page 1 Thursday, May 9, 2019 2:59 PM