Front differential YAMAHA KODIAK 700 2020 Owners Manual

EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-1
Multi-function display (YFM700FWBD / YFM70KPAL) ............................................. 5-6
Handlebar switches .................................. 5-12
Drive lever “2WD/4WD” (YFM700FWB) .... 5-17
Throttle lever ............................................. 5-18
Speed limiter ............................................. 5-18
Front brake lever ....................................... 5-19 Brake pedal and rear brake lever ............. 5-19
Drive select lever ...................................... 5-20
Fuel tank cap ............................................ 5-21
Fuel ........................................................... 5-22
Seat .......................................................... 5-23
Storage compartment............................... 5-24
Front carrier .............................................. 5-25
Rear carrier ............................................... 5-26
Front and rear shock absorbers
(YFM700FWBD / YFM70KPAL) .............. 5-26
Trailer hitch .............................................. 5-27
Auxiliary DC jack....................................... 5-28
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil ...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever ............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-7
Instruments, lights and switches ................ 6-7UB5K62E0.book Page 1 Thursday, May 9, 2019 2:59 PM

OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-9
TURNING YOUR ATV................................ 8-12
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING.......................... 8-21
WHAT TO DO IF... ..................................... 8-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manual and tool kit ....................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels .................. 9-9
Checking the spark plug........................... 9-17
Engine oil and oil filter cartridge ............... 9-19
Why Yamalube ......................................... 9-23
Final gear oil ............................................. 9-24
Differential gear oil .................................... 9-26
Coolant ..................................................... 9-28
Cleaning the air filter element ................... 9-36
Cleaning the spark arrester ...................... 9-39
V-belt case drain plug............................... 9-40
Adjusting the throttle lever free play ......... 9-41
Valve clearance......................................... 9-41
Brakes....................................................... 9-41
Checking the front brake pads and rear brake friction plates ................................ 9-42
Checking the brake fluid level .................. 9-43
Changing the brake fluid .......................... 9-44
Checking the front brake lever free play... 9-44
Adjusting the rear brake lever and brake pedal free play ........................................ 9-44
Axle boots................................................. 9-47
Brake light switches ................................. 9-48
Checking and lubricating the cables ........ 9-48UB5K62E0.book Page 2 Thursday, May 9, 2019 2:59 PM

5-15
5
EBU2660AOn-Command drive switch “2WD/4WD”
(YFM700FWBD / YFM70KPAL)
Stop the ATV and push this switch to change from
two-wheel drive to four-wheel drive or vice versa.
Select the appropriate drive according to the ter-
rain and riding conditions.
“2WD” (two-wheel drive): power is supplied to
the rear wheels only, giving a smooth ride and
fuel economy.
 “4WD” (four-wheel drive): power is supplied to
the front and rear wheels, giving increased trac-
tion.
WARNING
EWB00164Always stop the ATV before changing from
two-wheel drive to four-wheel drive and vice
versa. The ATV handles differently in two-
wheel drive than in four-wheel drive in some
circumstances. Changing from two-wheel
drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly
handle differently. This could distract the oper-
ator and increase the risk of losing control and
of causing an accident.
EBU30467On-Command drive switch “4WD/LOCK”
(YFM700FWBD / YFM70KPAL)
Stop the ATV and push this switch to change from
standard four-wheel drive to four-wheel drive with
the differential locked. Select the appropriate
switch position according to the terrain and the
conditions.
“4WD” (four-wheel drive): power is supplied to
the front and rear wheels, with the front differen-
tial unlocked.
 “LOCK” (four-wheel drive with the differential
gear locked): power is supplied to the front and
rear wheels and the differential gear is locked.
Unlike in four-wheel drive, all wheels turn at the
same speed, giving maximum traction.
WARNING
EWB00132Always stop the ATV before changing from
four-wheel drive to four-wheel-drive differen-
tial gear lock or vice versa.
The ATV handles differently in four-wheel drive
than in differential gear lock in some circum-
stances. Changing from four-wheel drive to
differential gear lock or vice versa while mov-
ing may cause the ATV to handle differently un-
UB5K62E0.book Page 15 Thursday, May 9, 2019 2:59 PM

6-3
6
EBU38000FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary. (See page
5-22.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 9-19.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 9-24.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
9-26.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 9-28.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU28533Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha
dealer check the brake system.
 Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect,
adjust it. (See page 9-44.)
 Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 9-43.)
Specified brake fluid:DOT 4
UB5K62E0.book Page 3 Thursday, May 9, 2019 2:59 PM

13-1
13
INDEX
AAccessories and loading ................................................ 7-5
Accessories, DC jack ................................................... 5-28
Air filter element, cleaning ........................................... 9-36
Axle boots .................................................................... 9-47BBattery ......................................................................... 9-53
Battery voltage warning light ......................................... 5-3
Brake fluid, changing ................................................... 9-44
Brake fluid level, checking ........................................... 9-43
Brake lever free play, checking the front ..................... 9-44
Brake lever, front ......................................................... 5-19
Brake levers, checking and lubricating ........................ 9-49
Brake light switches ..................................................... 9-48
Brake pads and friction plates, checking .................... 9-42
Brake pedal and rear brake lever ................................. 5-19
Brake pedal, checking and lubricating ........................ 9-50
Brakes .......................................................................... 9-41
Brakes, front and rear .................................................... 6-3
Brake/tail light bulb, replacing ..................................... 9-63CCables, checking and lubricating ................................ 9-48
Carrier, front ................................................................. 5-25
Carrier, rear .................................................................. 5-26
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Coolant .................................................................6-3, 9-28
Coolant temperature warning light ................................ 5-3
DDifferential gear lock, indicators (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Differential gear oil ................................................6-3, 9-26
Drive lever 2WD/4WD (YFM700FWB) .......................... 5-17
Drive select lever ......................................................... 5-20
Drive select lever and driving in reverse ........................ 7-2EEmissions Certification label (for Europe) .................... 12-1
Engine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-3
Engine oil and oil filter cartridge .................................. 9-19
Engine stop switch ...................................................... 5-13
Engine trouble warning light .......................................... 5-4
EPS warning light (equipped models) ............................ 5-4FFinal gear oil ......................................................... 6-3, 9-24
Four-wheel drive icon (YFM700FWBD / YFM70KPAL) ............................................................... 5-5
Four-wheel drive indicator light (YFM700FWB) ............. 5-5
Four-wheel drive switch (On-Command 4WD) (YFM700FWBD / YFM70KPAL) ................................. 5-15
Fuel ....................................................................... 5-22, 6-3
Fuel level warning light (YFM700FWB) .......................... 5-4
Fuel tank cap ............................................................... 5-21
Fuses, replacing .......................................................... 9-56HHandlebar switches ..................................................... 5-12
Headlight beam, adjusting ........................................... 9-62
UB5K62E0.book Page 1 Thursday, May 9, 2019 2:59 PM