check engine light YAMAHA KODIAK 700 2020 Owners Manual

EBU17421
TABLE OF CONTENTS
VEHICLE IDENTIFICATION ............................ 1-1Identification numbers ................................ 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 2-1
SAFETY INFORMATION ................................ 3-1
DESCRIPTION................................................ 4-1 Left view ...................................................... 4-1
Right view.................................................... 4-1
Controls and instruments............................ 4-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 5-1 Main switch ................................................. 5-1
Indicator lights and warning lights .............. 5-1
Multi-function display (YFM700FWBD / YFM70KPAL) ............................................. 5-6
Handlebar switches .................................. 5-12
Drive lever “2WD/4WD” (YFM700FWB) .... 5-17
Throttle lever ............................................. 5-18
Speed limiter ............................................. 5-18
Front brake lever ....................................... 5-19 Brake pedal and rear brake lever ............. 5-19
Drive select lever ...................................... 5-20
Fuel tank cap ............................................ 5-21
Fuel ........................................................... 5-22
Seat .......................................................... 5-23
Storage compartment............................... 5-24
Front carrier .............................................. 5-25
Rear carrier ............................................... 5-26
Front and rear shock absorbers
(YFM700FWBD / YFM70KPAL) .............. 5-26
Trailer hitch .............................................. 5-27
Auxiliary DC jack....................................... 5-28
PRE-OPERATION CHECKS .......................... 6-1 Fuel ............................................................. 6-3
Engine oil .................................................... 6-3
Final gear oil ............................................... 6-3
Differential gear oil ...................................... 6-3
Coolant ....................................................... 6-3
Front and rear brakes ................................. 6-3
Throttle lever ............................................... 6-4
Tires ............................................................ 6-4
Chassis fasteners ....................................... 6-7
Instruments, lights and switches ................ 6-7UB5K62E0.book Page 1 Thursday, May 9, 2019 2:59 PM

OPERATION ................................................... 7-1Starting the engine ...................................... 7-1
Operating the drive select lever and driving in reverse ....................................... 7-2
Engine break-in ........................................... 7-4
Parking ........................................................ 7-4
Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-9
TURNING YOUR ATV................................ 8-12
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING.......................... 8-21
WHAT TO DO IF... ..................................... 8-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manual and tool kit ....................... 9-2 Periodic maintenance chart: Emission
control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication .................... 9-5
Removing and installing panels .................. 9-9
Checking the spark plug........................... 9-17
Engine oil and oil filter cartridge ............... 9-19
Why Yamalube ......................................... 9-23
Final gear oil ............................................. 9-24
Differential gear oil .................................... 9-26
Coolant ..................................................... 9-28
Cleaning the air filter element ................... 9-36
Cleaning the spark arrester ...................... 9-39
V-belt case drain plug............................... 9-40
Adjusting the throttle lever free play ......... 9-41
Valve clearance......................................... 9-41
Brakes....................................................... 9-41
Checking the front brake pads and rear brake friction plates ................................ 9-42
Checking the brake fluid level .................. 9-43
Changing the brake fluid .......................... 9-44
Checking the front brake lever free play... 9-44
Adjusting the rear brake lever and brake pedal free play ........................................ 9-44
Axle boots................................................. 9-47
Brake light switches ................................. 9-48
Checking and lubricating the cables ........ 9-48UB5K62E0.book Page 2 Thursday, May 9, 2019 2:59 PM

3-4
3

Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
In the event of an accident 1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical at-
tention. If necessary, contact your riding party
or local authorities to let them know where
you are and what has happened.
In the event of a breakdown 1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi- cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz- ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
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5-3
5
EBU27982High beam indicator light “ ”
(YFM700FWBD / YFM70KPAL)
This indicator light comes on when the high beam
of the headlight is switched on.EBU38261Battery voltage warning light “ ”
(YFM700FWBD / YFM70KPAL)
This warning light comes on if the detected battery
voltage is less than 10 volts, or greater than 18
volts.EBU38290Coolant temperature warning light “ ”
This warning light comes on when the engine
overheats.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off. If the warning light does not come
on initially when the key is turned to “ ” (on), or
if the warning light remains on, have a Yamaha
dealer check the vehicle.
NOTICEECB02040The engine may overheat if the vehicle is
overloaded. If this happens, reduce the load
to specification.
 After restarting, make sure that the warning
light is out. Continuous use while this warn-
ing light is on may cause damage to the en-
gine. YFM700FWB
If the light comes on during operation, stop the ve-
hicle as soon as it is safe to do so and allow the
engine to cool down for about 10 minutes. (See
page 9-67.)
YFM700FWBD / YFM70KPAL
The warning light comes on in red when the en-
gine is overheating. If the red light comes on, stop
the vehicle as soon as it is safe to do so and allow
the engine to idle for about 10 minutes. If the
warning light does not go off, stop the engine and
allow it to cool. (See page 9-67.)
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5-4
5
TIPWhen the key is turned to “ ” (on), the warning
light will come on in purple. EBU29933Fuel level warning light “ ” (YFM700FWB)
This warning light comes on when the fuel level
drops below approximately 4.0 L (1.06 US gal,
0.88 Imp.gal). When this occurs, refuel as soon as
possible.
The electrical circuit of the warning light can be
checked by setting the engine stop switch to “ ”
and turning the key to “ ” (on). The warning light
should come on for a few seconds, and then go
off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
electrical circuit.EBU27288Engine trouble warning light “ ”
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
vehicle.
YFM700FWB
This warning light comes on or flashes when an
electrical circuit monitoring the engine is not work-
ing correctly. When this occurs, have a Yamaha
dealer check the self-diagnosis system.
YFM700FWBD / YFM70KPAL
This warning light comes on or flashes if a problem
is detected in the electrical circuit monitoring the
engine. When this occurs, the display will indicate
an error code (see page 5-11). Have a Yamaha
dealer check the self-diagnosis system.
EBU30572Electric Power Steering warning light “EPS”
(equipped models)
This warning light comes on when the key is
turned to “ ” (on), and then goes off once the
engine is started. If the warning light remains on or
comes on after the engine is started, the EPS sys-
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5-5
5tem may not be working correctly. When this oc-
curs, have a Yamaha dealer check the EPS
system.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). If the
warning light does not come on, have a Yamaha
dealer check the electrical circuit.
TIP
If the engine is stopped using the engine stop
switch and the key is in the “ ” (on) position,
the EPS warning light comes on to indicate that
the power assistance for the steering is not
functioning.
 If the steering load is too heavy (i.e., excessive
steering use when the ATV is traveling at a slow
speed), the power assist is reduced to protect
the EPS motor from overheating. EBU38280Four-wheel drive indicators
Four-wheel drive indicator light “ ”
(YFM700FWB)
This indicator light comes on when the drivetrain
is set to “4WD” (four-wheel drive).
TIPDue to the synchronizing mechanism in the differ-
ential gear case, the light may not come on until
the ATV starts moving. Four-wheel drive icon “ ” (YFM700FWBD /
YFM70KPAL)
This icon comes on when the drivetrain is set to
“4WD” (four-wheel drive).TIPDue to the synchronizing mechanism in the differ-
ential gear case, the indicator may not come on
until the ATV starts moving. Differential gear lock icon “ ” and indicator
light “ ” (YFM700FWBD / YFM70KPAL)
This icon and this indicator light come on when
the drivetrain is set to “4WD” with the differential
gear locked.TIPWhen the On-Command differential gear lock
switch is set to “LOCK” or “4WD”, the “ ” icon
and the “ ” indicator light will flash until the dif-
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5-11
52. Push the “RESET” button to set the bright-
ness level.
3. Push the “SELECT” button to confirm the se- lected brightness level and exit the brightness
control mode.
Error code display
This model is equipped with a self-diagnosis de-
vice for various electrical circuits.
If a problem is detected in any of those circuits,
the engine trouble warning light will come on or
flash, and the display will indicate an error code. If the display indicates an error code, note the
code number and have a Yamaha dealer check
the vehicle.
NOTICEECB00812If the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.
1. Error code display
2. Engine trouble warning light “ ”
2
1
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7-2
7
NOTICEECB00826To avoid possible damage, do not operate the
ATV if a warning light does not work as de-
scribed above. 2. Apply the brake pedal, then shift the drive se-lect lever into the neutral or park position. The
corresponding indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical
circuit.
3. Apply the rear brake lever or brake pedal.
4. Release the throttle lever, then push the start switch to crank the engine with the starter.
Release the start switch when the engine has
started.TIPIf the engine fails to start, release the start switch.
Wait a few seconds before the next cranking at-
tempt to allow battery voltage to restore. Do not
crank the engine more than 10 seconds on any
single attempt.
NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold! EBU36230Operating the drive select lever and
driving in reverseNOTICEECB03330Do not shift without coming to a complete stop
and waiting for the engine to return to normal
idle speed. Damage to the engine or drivetrain
may occur. Shifting: Neutral to High-range and High-range
to Low-range1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov- ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completely
shifted into position.
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7-4
7
TIPWhen in reverse, the reverse indicator light
should come on. If the indicator light does not
come on, have a Yamaha dealer check the elec-
trical circuit.
 Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until
the ATV starts moving. 4. Check behind for people or obstacles, and
then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.EBU36861Engine break-inThere is never a more important period in the life
of your engine than the first 240 km (150 mi) or 20
hours of operation. For this reason, you should fol-
low the engine break-in instructions carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 240 km (150 mi) or
20 hours. During this period the various parts in
the engine wear and polish themselves to the cor-
rect operating clearances. Avoid prolonged full-
throttle operation or any condition that might re-
sult in engine overheating. 0–120 km (0–75 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle.
Vary the speed of the ATV regularly. Do not oper-
ate it at one set throttle position.
120–240 km (75–150 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
240 km (150 mi) or 20 hours and beyond
The ATV can now be operated normally.
NOTICEECB00221If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV. EBU27322ParkingWhen parking the ATV, stop the engine, and shift
the drive select lever into the park position.
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9-18
9
To check the spark plug
1. Check that the porcelain insulator around the center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the vehi-
cle is ridden normally).
TIPIf the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the vehicle. 2. Check the spark plug for electrode erosionand excessive carbon or other deposits, and
replace it if necessary.
3. Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap
to specification. To install the spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tighten it to the specified
torque.
Specified spark plug:
NGK/CPR7EA-9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
UB5K62E0.book Page 18 Thursday, May 9, 2019 2:59 PM