belt YAMAHA MAJESTY 250 2000 Owners Manual

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EAU00021
Q
GIVE SAFETY THE RIGHT OF WAY
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9Scooter are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom.
However, they also impose certain limits, which you must accept; even the best scooter does not
ignore the laws of physics.
Regular care and maintenance are essential for preserving value and operating condition of your
scooter. Moreover, what is true for the scooter is also true for the rider: good performance depends on
being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of
the question. Scooter ridersÑmore than car driversÑmust always be at their mental and physical
best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous
risks.
Protective clothing is as essential for the scooter rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum pro-
tective wear, however, should not encourage carelessness. Although full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensive-
lyÑavoiding all dangers, including those caused by others.
Enjoy your ride!5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 8

EAU00026
DESCRIPTION
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2-1
1.Rear storage compartment (page 3-13)
2.Grab bar (Page 5-2)
3.Shock absorber spring preload
adjusting ring (page 3-14)
4.Air filter element(page 6-20)5.V-belt case air filter element(page 6-21)
6.Centerstand (page 6-29)
7.Sidestand (page 3-15, 6-29)
8.Fuel tank cap (page 3-9)
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Left view
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 12

PERIODIC MAINTENANCE AND MINOR REPAIR
OwnerÕs tool kit.......................................................6-1
Periodic maintenance and lubrication chart............6-3
Removing and installing cowlings and panel..........6-6
Checking the spark plug.......................................6-12
Engine oil..............................................................6-14
Final gear oil.........................................................6-17
Coolant..................................................................6-18
Air filter and V-belt case air filter elements...........6-20
Air flow louver.......................................................6-22
Tires......................................................................6-23
Wheels..................................................................6-25
Adjusting the front and rear brake lever
free play..............................................................6-25
Checking the front and rear brake pads................6-26
Checking the brake fluid level...............................6-27
Changing the brake fluid.......................................6-28
Checking and lubricating the cables.....................6-28
Lubricating the front and rear brake levers...........6-28
Checking and lubricating the
centerstand and sidestand..................................6-29
Checking the front fork..........................................6-29
Checking the steering...........................................6-30
Checking the wheel bearings................................6-31
Removing the battery cover..................................6-31Battery...................................................................6-31
Replacing the fuses..............................................6-33
Replacing a headlight bulb....................................6-34
Replacing a front turn signal light bulb..................6-35
Replacing a rear turn signal light bulb...................6-36
Replacing a tail/brake light bulb............................6-37
Replacing the license plate light bulb....................6-37
Troubleshooting....................................................6-38
Troubleshooting charts.........................................6-39
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5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 43

6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU03685
Periodic maintenance and lubrication chart
NOTE:
8The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
8Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
110203040
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*Fuel line¥Check fuel hoses and vacuum hose for cracks or damage.ÖÖÖÖÖ
2Spark plug¥Check condition.
¥Clean and regap.ÖÖ
¥Replace.ÖÖ
3*Valves¥Check valve clearance.
¥Adjust.ÖÖ
4Air filter element¥Clean.ÖÖ
¥Replace.ÖÖ
5V-belt case air filter
element¥Clean.ÖÖÖÖ
6*Front brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
7*Rear brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
8*Brake hoses¥Check for cracks or damage.ÖÖÖÖÖ
¥Replace. (See NOTE on page 6-5.)Every 4 years
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 46

6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU03541
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
9Replace the brake hoses every four years and if cracked or damaged.22Final gear oil¥Check vehicle for oil leakage.ÖÖÖ
¥Change.ÖÖÖ
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*V-belt¥Replace.ÖÖ
24*Front and rear brake
switches¥Check operation.ÖÖÖÖÖÖ
25Moving parts and cables¥Lubricate.ÖÖÖÖÖ
26*Lights, signals and
switches¥Check operation.
¥Adjust headlight beam.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
110203040
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 48

6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
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NOTE:
The radiator fan is automatically
switched on or off according to the
coolant temperature in the radiator. If
the engine overheats, see page 6-40
for further instructions.
Cleaning the air filter element
1.Place the scooter on the center-
stand.
2.Remove the air filter case cover
by removing the screws.
3.Pull the sponge material out
along with the mesh sheet, clean
it with solvent, and then squeeze
the remaining solvent out.
EAU03627
Air filter and V-belt case air
filter elementsThe air filter and V-belt case air filter
elements should be cleaned at the
intervals specified in the periodic
maintenance and lubrication chart.
Clean both filter elements more fre-
quently if you are riding in unusually
wet or dusty areas.
EC000092
cC8Make sure that each filter ele-
ment is properly seated in its
case.
8The engine should never be
operated without the filter ele-
ments installed, otherwise the
piston(s) and/or cylinder(s)
may become excessively
worn.
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1.Air filter case cover
2.Screw (´5)
3.Sponge material
4.Mesh sheet
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 63

6-21
PERIODIC MAINTENANCE AND MINOR REPAIR
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NOTE:
The sponge material should be wet
but not dripping.7.Insert the sponge material into
the air filter case.
8.Install the air filter case cover by
installing the screws. Recommended oil:
Engine oil
4.Check the sponge material for
damage and replace it if neces-
sary.
5.Allow the sponge material to dry.
6.Apply oil of the recommended
type to the entire surface of the
sponge material, and then
squeeze the excess oil out.
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1.V-belt case air filter cover
2.Screw (´3)Cleaning the V-belt case air filter
element
1.Remove cowling A (See page
6-7 for cowling removal and
installation procedures.)
2.Remove the air filter case cover
by removing the screws.
3.Remove the V-belt case air filter
cover by removing the screws.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 64

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PERIODIC MAINTENANCE AND MINOR REPAIR
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1.V-belt case air filter cover
2.V-belt case air filter element4.Blow the dirt out with com-
pressed air as shown.
5.Check the V-belt case air filter
element for damage and replace
it if necessary.
6.Install the V-belt case air filter
element cover by installing the
screws.
7.Install the air filter case cover by
installing the screws.
8.Install the cowling.
EAU03094
Air flow louverOpening the air flow louver may help
reduce air turbulence.
To open the air flow louver
Move the lever in direction a.
To close the air flow louver
Move the lever in direction b.
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a
1.Air flow louver
2.Air inlet
3.Lever
ECA00049
cCBe sure to close the louver when
riding in the rain and when wash-
ing the scooter.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 65

8-2
SPECIFICATIONS
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Final gear case oil
TypeEngine oil SAE 10W-30
(API SE)
Total amount0.25 L
Radiator capacity
(including all routes)1.4 L
Air filterWet type element
Fuel
TypeRegular unleaded gasoline
Fuel tank capacity12 L
Carburetor
ManufacturerTEIKEI
Model ´ quantityY28V-1E ´ 1
Spark plug
Manufacturer/modelNGK / DR8EA
Spark plug gap0.6Ð0.7 mm
Clutch typeDry, centrifugal automatic
Transmission
Primary reduction systemHelical gear
Primary reduction ratio40/15 (2.666)
Secondary reduction systemHelical gear
Secondary reduction ratio38/15 (2.533)
Transmission typeV-belt automatic
OperationCentrifugal automatic typeChassis
Frame typeSteel tube underbone
Caster angle28¡
Trail103 mm
Tires
Front
TypeTubeless
Size110/90-12 64L
Manufacturer/INOUE / MB67
modelMICHELIN / BOPPER
Rear
TypeTubeless
Size130/70-12 62L
Manufacturer/INOUE / MB67
modelMICHELIN / BOPPER
Maximum load*187 kg
Air pressure (cold tire)
up to 90 kg load*
Front175 kPa (1.75 kg/cm
2, 1.75 bar)
Rear200 kPa (2.00 kg/cm2, 2.00 bar)
90 kg loadÐmaximum load*
Front200 kPa (2.00 kg/cm2, 2.00 bar)
Rear225 kPa (2.25 kg/cm2, 2.25 bar)
* Total weight of rider, passenger, cargo and accessories
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 93

9-2
CONSUMER INFORMATION
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EAU03097
Model labelThe model label is affixed to the
inside of the rear storage compart-
ment. (See page 3-13 for rear stor-
age compartment opening and clos-
ing procedures.) Record the
information on this label in the space
provided. This information will be
needed when ordering spare parts
from a Yamaha dealer.1.Model label
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 99