light YAMAHA MT-03 2020 Owner's Manual

Periodic maintenance and adjustment
6-6
6
EAU72710
TIP
Air filter
• This model’s air intake system is equipped with a disposable oil-coated pa-
per element. The air filter element cannot be cleaned with compressed air,
it must be replaced.
• The air filter element needs to be replaced more frequently when riding in
unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change
the fluid. Regularly check the brake fluid level and fill the reservoir as re-
quired.
• Every two years replace the internal components of the brake master cyl-
inder and caliper, and change the brake fluid.
• Replace the brake hose every four years and if cracked or damaged.
28*Moving parts and
cables• Lubricate.√√√√√
29*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous-
ing and cable.√√√√√
30*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UB6WE0E0.book Page 6 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-7
6
EAU19643
Checking the spark plugs
The spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos-
its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specified spark plug:
NGK/LMAR8A-9
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
13 N·m (1.3 kgf·m, 9.6 lb·ft)
UB6WE0E0.book Page 7 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-8
6
EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUN1150
Engine oil and oil filter car-
tridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the engine oil level check
window located at the bottom-
right side of the crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Canister
1
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4
1 2
UB6WE0E0.book Page 8 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-11
6 addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
11. Install the cowling by installing the
bolts.
12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil pressure warning light should go off.
NOTICE
ECA20860
If the oil pressure warning light flick-
ers or remains on even if the oil level
is correct, immediately turn the en-
gine off and have a Yamaha dealer
check the vehicle.
13. Turn the engine off, wait a few
minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
EAU85450
Why Yamalube
YAMALUBE oil is a Genuine YAMAHA
Part born of the engineers’ passion
and belief that engine oil is an impor-
tant liquid engine component. We form
teams of specialists in the fields of me-
chanical engineering, chemistry, elec-
tronics and track testing, and have
them develop the engine together with
the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
and blend in the ideal balance of addi-
tives to make sure the final oil clears
our performance standards. Thus,
Yamalube mineral, semisynthetic and
synthetic oils have their own distinct
characters and value. Yamaha’s expe-
rience gained over many years of re-
search and development into oil since
the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
UB6WE0E0.book Page 11 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-12
6
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU38176To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir cover by remov-
ing the bolts, remove the coolant
reservoir cap, and then add cool-
ant to the maximum level mark.
WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is hot.
[EWA15162] NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
1. Maximum level mark
2. Minimum level mark
3. Coolant reservoir
1
2
3
1. Bolt
2. Coolant reservoir cover
2
1
UB6WE0E0.book Page 12 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-20
6
EAU36505
Brake light switches
The brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
EAU22393
Checking the front and rear
brake pads
The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22433Front brake pads
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
1. Brake pad wear indicator groove
1
1
UB6WE0E0.book Page 20 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-31
6
EAU62776
Replacing the fuses
The main fuse is located under the
passenger seat. The fuse box, which
contains the fuses for the individual cir-
cuits, is located behind the center pan-
el.
To access the main fuse, proceed as
follows.
1. Remove the passenger seat. (See
page 3-17.)
2. Remove the tray by removing the
quick fasteners.
3. Pull back the starter relay cover.
4. Disconnect the starter relay cou-
pler by pressing from both sides.5. Connect the starter relay coupler,
and then slide the cover to its orig-
inal position.
6. Place the tray in its original posi-
tion, and then install the quick fas-
teners.
7. Install the passenger seat.
TIP
To access the fuse box, remove the
center cover. (See page 3-17.)
1. Quick fastener
2. Tray
1. Starter relay cover
2. Starter relay coupler
3. Main fuse
4. Spare main fuse
2
1
1
2
3
4
1. Fuse box
1. Ignition fuse
2. Signaling system fuse
3. ABS control unit fuse
4. Headlight fuse
5. Backup fuse (for clock)
6. Radiator fan motor fuse
7. Spare fuse
1
71
2
3
5
6
4
UB6WE0E0.book Page 31 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-32
6
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Fuse box 2
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
1
123
Specified fuses:
Main fuse:
30.0 A
Headlight fuse:
7.5 A
Signaling system fuse:
15.0 A
Ignition fuse:
15.0 A
Radiator fan motor fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
ABS control unit fuse:
7.5 A
Backup fuse:
7.5 A
UB6WE0E0.book Page 32 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-33
6
EAU80380
Vehicle lights
Except for the license plate light bulb,
this model’s lights are all LED.
If an LED light does not come on,
check the fuses and then have a
Yamaha dealer check the vehicle. If the
license plate light does not come on,
check and replace the bulb. (See page
6-33.)
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the headlight lens.
EAU62670
Replacing the license plate
light bulb
1. Remove the mudguard by remov-
ing the quick fasteners.
2. Remove the rear fender lower
panel by removing the bolts and
screws.
3. Remove the license plate light
bulb socket (together with the
bulb) by pulling it out.
4. Remove the burnt-out bulb by
pulling it out.
1. Headlight (high beam)
2. Headlight (low beam)
3. Auxiliary light
3
12
1. Mudguard
2. Quick fastener
1. Bolt
2. Screw
3. Rear fender lower panel
1
2
3
2
1
2
2 1
UB6WE0E0.book Page 33 Friday, March 27, 2020 11:37 AM

Periodic maintenance and adjustment
6-34
65. Insert a new bulb into the socket.
6. Install the socket (together with
the bulb) by pushing it in.
7. Install the rear fender lower panel
by installing the bolts and screws.
8. Install the mudguard by installing
the quick fasteners.
EAU24351
Supporting the motorcycle
Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy-
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. License plate light bulb
2. License plate light bulb socket
2
1
UB6WE0E0.book Page 34 Friday, March 27, 2020 11:37 AM