coolant YAMAHA MT-03 2020 Owners Manual

Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-10
Clutch lever ...................................3-11
Shift pedal .....................................3-12
Brake lever ....................................3-12
Brake pedal ...................................3-13
ABS ...............................................3-13
Fuel tank cap.................................3-14
Fuel................................................3-15
Fuel tank overflow hose ................3-16
Catalytic converter ........................3-17
Seats .............................................3-17
Helmet holders ..............................3-19
Storage compartment ...................3-20
Adjusting the shock absorber
assembly....................................3-20
Luggage strap holders ..................3-21
Sidestand ......................................3-22
Ignition circuit cut-off system........3-22
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Engine break-in ...............................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Parking ............................................5-5
Periodic maintenance and
adjustment........................................6-1
Tool kit.............................................6-2Periodic maintenance charts .......... 6-3
Periodic maintenance chart for
the emission control system........ 6-3
General maintenance and
lubrication chart........................... 6-4
Checking the spark plugs ............... 6-7
Canister........................................... 6-8
Engine oil and oil filter cartridge ..... 6-8
Why Yamalube .............................. 6-11
Coolant ......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip
free play ..................................... 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever
free play ..................................... 6-18
Checking the brake lever
free play ..................................... 6-19
Brake light switches ...................... 6-20
Checking the front and rear
brake pads................................. 6-20
Checking the brake fluid level....... 6-21
Changing the brake fluid............... 6-22
Drive chain slack ........................... 6-23
Cleaning and lubricating the
drive chain ................................. 6-24
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals ............... 6-26
Checking and lubricating the
brake and clutch levers ............. 6-26
Checking and lubricating the
sidestand ................................... 6-27
Lubricating the swingarm pivots... 6-27
Checking the front fork ................. 6-28
Checking the steering ................... 6-28
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31
Vehicle lights ................................. 6-33
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Description
2-1
2
EAU63371
Left view
12345
9
10876
1. Coolant reservoir (page 6-12)
2. Main fuse (page 6-31)
3. Tool kit (page 6-2)
4. Passenger seat lock (page 3-17)
5. Storage compartment (page 3-20)
6. Shock absorber assembly spring preload adjusting ring (page 3-20)
7. Shift pedal (page 3-12)
8. Engine oil drain bolt (page 6-8)
9. Engine oil filter cartridge (page 6-8)
10.Canister (page 6-8)
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Instrument and control functions
3-4
3
EAU87090
Multi-function meter unit
The multi-function meter unit is also
equipped with a shift timing indicator
light control mode.
WARNING
EWA12423
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing
settings while riding can distract the
operator and increase the risk of an
accident.
EAU87140Switching the display units
The display units can be switched be-
tween kilometers and miles. To switch
the display units, push the “SELECT”
button until the display units change.
EAU86831Speedometer
The speedometer shows the vehicle’s
traveling speed.
EAU87170Tachometer
The tachometer allows the rider to
monitor the engine speed and keep it
within the ideal power range.
NOTICE
ECA10032
Do not operate the engine in the ta-
chometer red zone.
Red zone: 12500 r/min and above
EAU86841Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel meter disappear from
1. “RESET” button
2. “SELECT” button
3. Clock
4. Coolant temperature meter
5. Transmission gear display
6. Tachometer
7. Speedometer
8. Shift indicator light “ ”
9. Fuel meter
10.Multi-function display
MPH
MPG mile
321 458910
67
1. Tachometer
2. Tachometer red zone
1. Fuel meter
MPH
MPG mile
12
MPH
MPG mile
1
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Instrument and control functions
3-5
3 “F” (full) towards “E” (empty) as the fuel
level decreases. When approximately
3.0 L (0.79 US gal, 0.66 Imp.gal) of fuel
remains, the last segment starts flash-
ing. Refuel as soon as possible.
TIP
If a problem is detected in the electrical
circuit, the fuel level segments will flash
repeatedly. If this occurs, have a
Yamaha dealer check the vehicle.
EAU87290Clock
The clock uses a 12-hour time system.
To set the clock
1. Push both the “SELECT” button
and “RESET” button until the hour
digits start flashing.
2. Use the “RESET” button to set the
hours.
3. Push the “SELECT” button and
the minute digits start flashing.
4. Use the “RESET” button to set the
minutes.
5. Push the “SELECT” button to con-
firm the settings.
EAU87350Coolant temperature meter
This meter shows the temperature of
the coolant, and thereby the condition
of the engine. The segments come on
from “C” (cold) to “H” (hot) as the en-
gine temperature increases. If the hot
segment flashes, stop the engine as
soon as possible, and let the engine
cool. (See page 6-37.)
EAU87400Transmission gear display
This display shows the selected gear.
The neutral position is indicated by
“ ” and by the neutral indicator light.1. Clock
MPH
MPG mile
1
1. Coolant temperature meter
1. Neutral indicator light Ž
2. Transmission gear display
MPH
MPG mile
1
MPH
MPG mile
12
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For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for
obstructions, cracks or damage, and check hose con-
nections.3-15,
3-16
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-8
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-20,
6-21
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-20,
6-21
Clutch• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-18
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Periodic maintenance and adjustment
6-5
6
14*Steering bearings• Check bearing assemblies for
looseness.√√ √
• Moderately repack with lithium-
soap-based grease.√√
15*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
16Brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Brake pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
18Clutch lever pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
19Shift pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
20 Sidestand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
21*Sidestand switch• Check operation and replace if
necessary.√√√√√√
22*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
23*Shock absorber
assembly• Check operation and for oil
leakage.
• Replace if necessary.√√√√
24 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.At the initial interval and
when the oil change indi-
cator flashes or comes
on.√
25En
gine oil filter
cartridge• Replace.√√√
26*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
27*Front and rear
brake switches• Check operation.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
6-12
6
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU38176To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir cover by remov-
ing the bolts, remove the coolant
reservoir cap, and then add cool-
ant to the maximum level mark.
WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is hot.
[EWA15162] NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
1. Maximum level mark
2. Minimum level mark
3. Coolant reservoir
1
2
3
1. Bolt
2. Coolant reservoir cover
2
1
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Periodic maintenance and adjustment
6-13
6 4. Install the reservoir cap, and then
install the coolant reservoir cover
by installing the bolts.EAU33032Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]EAUN1172
Replacing the air filter ele-
ment and cleaning the check
hose
The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the rider seat. (See page
3-17.)
2. Remove the left side panel bolts.
3. Remove the left side panel by re-
moving the lower projection on the
panel from the slot, and then re-
moving the upper projection as
shown.
1. Coolant reservoir cap
Coolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Left side panel
2. Bolt
2 1
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Periodic maintenance and adjustment
6-37
6
EAU86430Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
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Specifications
8-1
8
*Dimensions:
Overall length:
2090 mm (82.3 in)
Overall width:
755 mm (29.7 in)
Overall height:
1070 mm (42.1 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance:
160 mm (6.30 in)
Minimum turning radius:
2.9 m (9.51 ft)
*Weight:
Curb weight:
169 kg (373 lb)
*Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
DOHC
Cylinder arrangement:
Inline
Number of cylinders:
2-cylinder
Displacement:
321 cm3
Bore × stroke:
68.0 × 44.1 mm (2.68 × 1.74 in)
Starting system:
Electric starter
*Engine oil:
Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
*Engine oil quantity:
Oil change:
1.80 L (1.90 US qt, 1.58 Imp.qt)With oil filter removal:
2.10 L (2.22 US qt, 1.85 Imp.qt)
*Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.81 L (0.86 US qt, 0.72 Imp.qt)
*Fuel:
Recommended fuel:
Unleaded gasoline (E10 acceptable)
Octane number (RON):
90
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
*Fuel injection:
*Throttle body:
ID mark:
BR51
*Drivetrain:
*Gear ratio:
1st:
2.500 (35/14)
2nd:
1.824 (31/17)
3rd:
1.348 (31/23)
4th:
1.087 (25/23)
5th:
0.920 (23/25)
6th:
0.800 (24/30)
*Front tire:
Type:
Tubeless
Size:
110/70R-17M/C 54H
Manufacturer/model:
DUNLOP/GPR-300F
*Rear tire:
Type:
Tubeless
Size:
140/70R-17M/C 66H
Manufacturer/model:
DUNLOP/GPR-300
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