brake YAMAHA MT-09 2022 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2022, Model line: MT-09, Model: YAMAHA MT-09 2022Pages: 110, PDF Size: 3.8 MB
Page 8 of 110
Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features .............................. 3-1
“D-MODE” ...................................... 3-1
“TCS-MODE”.................................. 3-1
Quick shifter ................................... 3-3
BC................................................... 3-4
Instrument an d control functions ... 4-1
Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights............................................ 4-5
Display ............................................ 4-9
Settings MENU ............................. 4-14
Clutch lever .................................. 4-18
Shift pedal .................................... 4-18
Brake lever.................................... 4-19
Brake pedal .................................. 4-19
Brake control system (BC)............ 4-20
Fuel tank cap ................................ 4-21
Fuel ............................................... 4-22
Fuel tank overflow hose ............... 4-23
Catalytic converter ....................... 4-24
Seat .............................................. 4-24 Rider footrest position .................. 4-25
Handlebar position ....................... 4-25
Adjusting the front fork ................. 4-26
Adjusting the shock absorber
assembly.................................... 4-28
Luggage strap holders .................. 4-30
Auxiliary DC connectors ............... 4-30
Sidestand ...................................... 4-30
Ignition circuit cut-off system ....... 4-31
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Shifting ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3
General maintenance and
lubrication chart ........................... 7-5
Checking the spark plugs ............... 7-9 Canister ........................................ 7-10
Engine oil ...................................... 7-10
Why Yamalube.............................. 7-12
Coolant ......................................... 7-13
Air filter element ............................ 7-14
Checking the engine idling
speed ........................................ 7-14
Valve clearance............................. 7-15
Tires .............................................. 7-15
Cast wheels .................................. 7-17
Adjusting the clutch lever free
play ............................................ 7-18
Checking the brake lever free play ............................................ 7-18
Brake light switches ..................... 7-19
Checking the front and rear brake pads ................................ 7-19
Checking the brake fluid level ...... 7-20
Changing the brake fluid .............. 7-21
Drive chain slack........................... 7-22
Cleaning and lubricating the drive chain ................................. 7-24
Checking and lubricating the
cables ........................................ 7-24
Checking and lubricating the throttle grip ................................ 7-25
Checking and lubricating the brake and shift pedals............... 7-25
Checking and lubricating the
brake and clutch levers ............. 7-26UB7NE1E0.book Page 1 Friday, September 3, 2021 11:25 AM
Page 16 of 110
Description
2-2
2
EAU10421
Right view
1 2 3,4
5
9
10 6
78
1. Fuses (page 7-30)
2. Fuel tank cap (page 4-21)
3. Spring preload adjuster (page 4-26)
4. Rebound damping force adjuster (page 4-26)
5. Coolant reservoir (page 7-13)
6. Engine oil level check window (page 7-10)
7. Engine oil filler cap (page 7-10)
8. Brake pedal (page 4-19) 9. Rear brake light switch (page 7-19)
10.Rear brake fluid reservoir (page 7-20)UB7NE1E0.book Page 2 Friday, September 3, 2021 11:25 AM
Page 17 of 110
Description
2-3
2
EAU10431
Controls and instruments
1
2
4
6
5
7
8
3
1. Clutch lever (page 4-18)
2. Left handlebar switches (page 4-3)
3. Main switch/steering lock (page 4-2)
4. Instrument panel (page 4-5, 4-9)
5. Right handlebar switches (page 4-3)
6. Front brake fluid reservoir (page 7-20)
7. Throttle grip (page 7-25)
8. Brake lever (page 4-19)
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Page 21 of 110
Special features
3-4
3
EAU91350
BCThe brake control system regulates hy-
draulic brake pressure for the front and
rear wheels when the brakes are ap-
plied and wheel lock is detected. This
system has two settings.
BC1 is standard ABS, which adjusts
brake pressure based on vehicle
speed and wheel speed data. BC1 is
designed to engage and maximize
braking when the vehicle is upright.
BC2 uses additional data from the IMU
to regulate applied brake power when
cornering to suppress lateral wheel
slip.
WARNING
EWA20891
The brake control system is not a
su bstitute for the use of proper ri d-
in g an d brakin g techniques. The
b rake control system cannot pre-
vent all loss of traction due to over-
b rakin g from excessive spee d, or
lateral wheel slip when brakin g on
slippery surfaces.
ABS
BC1/BC2 BC2 BC2
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Instrument and control functions
4-7
4
Maintain proper brake pedal
height to prevent rear brake from
dragging.
Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and
closing of the throttle, racing,
burnouts, wheelies, extended
half-clutch use, etc.
EAU91500
ABS warnin g li ght “ ”
In normal operation, the ABS warning
light comes on when the vehicle is
turned on, and goes off after traveling
at a speed of 5 km/h (3 mi/h) or higher.TIPIf the warning light does not work as
described above, or if the warning light
comes on while riding, the ABS may
not work correctly. Have a Yamaha
dealer check the vehicle as soon as
possible.
WARNING
EWA21120
If the ABS warnin g lig ht does not
turn off after reachin g 5 km/h (3
mi/h), or if the warnin g li ght comes
on while ri din g:
Use extra caution to avoi d pos-
si ble wheel lock durin g emer-
g ency brakin g.
Have a Yamaha dealer check
the vehicle as soon as possi ble.
EAU88350
Immo bilizer system in dicator
li g ht “ ”
When the main switch is turned off and
30 seconds have passed, the indicator
light will flash steadily to indicate the
immobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.TIPWhen the vehicle is turned on, this light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
Transpon der interference
If the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 times, this could be
caused by transponder interference. If
this occurs, try the following. 1. Make sure there are no other im- mobilizer keys close to the main
switch.
2. Use the code re-registering key to start the engine.
3. If the engine starts, turn it off, and try starting the engine with the
standard keys.
4. If one or both of the standard keys do not start the engine, take the
vehicle and all 3 keys to a Yamaha
dealer to have the standard keys
re-registered.
EAU91472
Sta bility control in dicator li ght “ ”
This indicator light flashes when the
traction control system, SCS, or LIF
systems engage while riding. When
“TCS-MODE” is set to “OFF”, the indi-
cator will come on.
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Page 34 of 110
Instrument and control functions
4-13
4 To start the timer, press the pass
switch.
Each press of the pass switch will in-
crease the lap count by 1 and reset the
current lap timer.
To pause the lap timer, press the wheel
switch inward.
To unpause the timer, press the pass
switch and the timer will resume with-
out counting a new lap.
To exit the lap time mode, turn it off in
the settings MENU. (See page 4-14.)
TIP
The engine must be running to
start the lap timer.
The headlight will flash when the
pass switch is pressed.
Whenever the lap timer is paused,
it can be resumed using the pass
switch.Brake control icon “BC”
This icon is replaced by the auxiliary
system warning and coolant tempera-
ture warning indicators when they are
activated.
For more information on the BC sys-
tem see “BC” on page 3-4. Error mo
de warnin g “Err”
When an internal error occurs (e.g.,
communication with a system control-
ler has been cut off), the error mode
warning will appear as follows.
“Err” and “ ” indicator light indicates
an ECU error.
“Err” only indicates an ABS ECU error.
TIPDepending on the nature of the error,
the display may not function properly
and the traction control system set-
tings may be impossible to change.
Additionally, ABS may not function
properly. Use extra care when braking
and have a Yamaha dealer check the
vehicle immediately.Auxiliary system warnin g“”
This icon appears if a problem is de-
tected in a non-engine-related system.
Coolant temperature warnin g“”
This icon appears if the coolant tem-
perature reaches 116 °C (241 °F) or
higher. Stop the vehicle and turn off the
engine. Allow the engine to cool.
NOTICE
ECA10022
Do not continue to operate the en-
g ine if it is overheatin g.Oil pressure warnin g“”
This icon appears when the engine oil
pressure is low. When the vehicle is
first turned on, engine oil pressure has
yet to build, so this icon will come on
and stay on until the engine has been
started.TIPIf a malfunction is detected, the oil
pressure warning icon will flash repeat-
edly.NOTICE
ECA26410
Do not continue to operate the en-
g ine if the oil pressure is low.
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Instrument and control functions
4-16
4
BC
The brake control system has two set-
tings, BC1 and BC2. Select BC1 when
only standard ABS is desired. Select
BC2 to have the brake control system
further regulate brake pressure while
cornering to suppress lateral wheel
slip.TIPFor skilled riders and when riding at the
track, due to varying conditions, the
BC2 brake system may engage sooner
than expected relative to your desired
cornering speed or intended cornering
line.
Quick shifterThe quick shifter indicators are divided
into QS and QS sections. QS
and QS are not linked and can be in-
dependently turned on or off.
The quick shifter can be set to ON or
OFF.
OFF turns the respective upshift or
downshift function off, and the clutch
lever must then be used when shifting
in that direction.TIPIf the quick shifter setting cannot be
changed: turn the engine off with the
gear position set to neutral, then
change the setting.
“Shift In
dicator”
This module allows a custom shift indi-
cator to be set. When the engine r/min
(rotations per minute) are in the speci-
fied range, the gear indicator will flash.
This module has 3 options:
“IND Mode” - the shift indicator can be
turned ON/OFF
“IND Start” - the r/min at which the in-
dicator starts flashing can be chosen.
Once selected, rotate the wheel switch
up/down to increase or decrease the
r/min value by increments of 200 r/min.
“IND Start” is settable between 6000 -
12800 r/min.
“IND Stop” - the r/min at which the in-
dicator stops flashing can be chosen.
Once selected, rotate the wheel switch
up/down to increase or decrease the
km/h
BC Setting
BC
2
km/h
QS Setting
Q S ONQS ON
km/h
Shift Indicator
IND Mode ONIND Start 8000 r/minIND Stop 10000 r/min
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Instrument and control functions
4-19
4
TIPTo prevent unintended shifts, the quick
shifter is programmed to ignore un-
clear input signals. Therefore, be sure
to shift using quick and sufficiently
forceful inputs.
EAU26827
Brake leverThe brake lever is located on the right
side of the handlebar. To apply the
front brake, pull the lever toward the
throttle grip.
The brake lever is equipped with a
brake lever position adjusting dial. To
adjust the distance between the brake
lever and the throttle grip, push the
brake lever away from the throttle grip
and rotate the adjusting dial. Make
sure the setting number on the adjust-
ing dial aligns with the match mark on
the brake lever.
EAU12944
Brake ped alThe brake pedal is located on the right
side of the motorcycle. To apply the
rear brake, press down on the brake
pedal.
1. Brake lever
2. Distance
3. Match mark
4. Adjusting dial
1
2
4
3
1. Brake pedal
111
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Instrument and control functions
4-20
4
EAU91461
Brake control system (BC)The brake control system regulates hy-
draulic brake pressure for the front and
rear wheels independently when the
brakes are applied and wheel lock is
detected. This system has two settings
which can be changed in the settings
MENU. (See page 4-15.)
BC1 is standard ABS, which adjusts
brake pressure based on vehicle
speed and wheel speed data. BC1 is
designed to engage and maximize
braking when the vehicle is upright.
BC2 uses additional data from the IMU
to regulate applied brake power when
cornering to suppress lateral wheel
slip.
Regarding ABS, operate the brakes as
you would conventional brakes. When
the brake control system engages, a
pulsating sensation may be felt at the
brake lever or brake pedal as the hy-
draulic unit rapidly applies and reduces
brake pressure. In this situation, con-
tinue to apply the brake lever and
brake pedal to allow the ABS to work—
do not “pump the brakes” as this will
reduce braking effectiveness.
WARNING
EWA16051
Always keep a sufficient d istance
from the vehicle ahead to match the
ri din g speed even with ABS.
The ABS performs best with
lon g b rakin g d istances.
On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may be lon ger with
the ABS than without.The ABS hydraulic unit is monitored by
the ABS ECU, which will revert the sys-
tem to conventional braking if a mal-
function occurs.
WARNING
EWA20891
The brake control system is not a
su bstitute for the use of proper ri d-
in g an d brakin g techniques. The
b rake control system cannot pre-
vent all loss of traction due to over-
b rakin g from excessive spee d, or
lateral wheel slip when brakin g on
slippery surfaces.
TIPThe ABS performs a self-diagnostic
test when the vehicle is started and
reaches a speed of 5 km/h (3 mi/h).
During this test, a clicking noise may
be audible from the hydraulic control
unit, and a vibration may be felt at the
brake lever or pedal, but this is normal.NOTICE
ECA20100
Be careful not to d amage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.1. Front wheel sensor rotor
2. Front wheel sensor
1 1 1
2 2
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For your safety – pre-operation checks
5-1
5
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot b e corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 4-22, 4-23
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-10
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 7-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-19, 7-20
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