warning YAMAHA MT-125 2016 Service Manual

Periodic maintenance and adjustment
6-41
6
EAU25872
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
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Periodic maintenance and adjustment
6-43
6 Engine overheating
WARNING
EWA10401
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a
towel, over the radiator cap, and then slowly rotate the cap counter-
clockwise to the detent to allow any residual pressure to escape. When
the hissing sound has stopped, press down on the cap while turning it
counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
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Motorcycle care and storage
7-3
72. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires with
warm water and a mild deter-gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
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Motorcycle care and storage
7-4
7
EAU43204
Storage
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinderhead so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-31.
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Specifications
8-3
8
Wheel travel:
130 mm (5.1 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
114 mm (4.5 in)
Electrical system:
System voltage:
12 V
Ignition system:
TCI
Charging system:
AC magneto
Battery:
Model:
12N5.5-4A / YUASA
Voltage, capacity:
12 V, 5.5 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage × quantity:
Headlight:
12 V, 55.0 W/60.0 W × 1
Brake/tail light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
LED
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LEDABS warning light:
LED (MT125-A)
Fuse:
Main fuse:
20.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
7.5 A
Radiator fan motor fuse:
5.0 A
ABS control unit fuse:
10.0 A (MT125-A)
ABS motor fuse:
30.0 A (MT125-A)
ABS solenoid fuse:
20.0 A (MT125-A)
Backup fuse:
10.0 A
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10-1
10
Index
A
ABS (for ABS models) .......................... 3-15
ABS warning light (for ABS models)....... 3-2
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary lights ...................................... 6-35
B
Battery .................................................. 6-31
Brake and clutch levers, checking and
lubricating .......................................... 6-27
Brake fluid, changing ........................... 6-24
Brake fluid level, checking ................... 6-23
Brake lever ........................................... 3-14
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-14
Brake pedal, checking and
lubricating .......................................... 6-28
Brake pedal free play, adjusting........... 6-21
C
Cables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever .......................................... 3-13
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-12
Cowlings, removing and installing ......... 6-7
D
Dimmer switch ..................................... 3-11
Drive chain, cleaning and lubricating ... 6-26
Drive chain slack .................................. 6-24
E
Engine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-14
Engine oil and oil filter element .............. 6-9
Engine stop switch ............................... 3-12
Engine trouble warning light................... 3-2
F
Front and rear brake pads, checking ... 6-22
Front brake lever free play, checking ... 6-20
Front fork, checking ............................. 6-29
Fuel....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-4
Fuel level warning light ........................... 3-2
Fuel tank cap........................................ 3-16
Fuses, replacing ................................... 6-32
H
Handlebar switches.............................. 3-11
Headlight bulb, replacing ..................... 6-34
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-20
Indicator lights and warning lights .......... 3-2
Info switch ............................................ 3-12
L
License plate light bulb, replacing ........ 6-37
M
Main switch/steering lock ....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light.............................. 3-2
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-11
R
Rider seat.............................................. 3-18
S
Safety information................................... 1-1
Shifting .................................................... 5-3
Shift pedal............................................. 3-13
Sidestand .............................................. 3-19
Sidestand, checking and lubricating .... 6-28
Spark plug, checking .............................. 6-8
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-12
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle ................... 6-37
Swingarm pivots, lubricating ................ 6-29
T
Tail/brake light ...................................... 6-36
Throttle grip and cable, checking and
lubricating ........................................... 6-27
Throttle grip free play, adjusting ........... 6-15
Tires ...................................................... 6-16
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-41
Troubleshooting charts ......................... 6-42
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-36
Turn signal switch ................................. 3-12
UBR3E0E0.book Page 1 Friday, June 19, 2015 1:19 PM