clutch YAMAHA MT09 TRACER 2017 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2017, Model line: MT09 TRACER, Model: YAMAHA MT09 TRACER 2017Pages: 114, PDF Size: 5.27 MB
Page 67 of 114

Periodic maintenance and adjustment
6-6
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2
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4
567
8
9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.
Moderately repack with lithium-soap-based grease.
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.
15 Brake lever pivot
shaft Lubricate with silicone grease.
16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease.
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease.
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease.
19 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-based
grease.
20 *Sidestand switch Check operation and replace if
necessary.
21 *Front fork Check operation and for oil
leakage.
Replace if necessary.
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
2PP-9-E3.book 6 ページ 2016年9月13日 火曜日 午前9時7分
Page 74 of 114

Periodic maintenance and adjustment
6-13
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12 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.NOTICE
ECA10402
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer checkthe vehicle.
11. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Torque wrenchTightening torque:Oil filter cartridge:
17 N·m (1.7 kgf·m, 12 lb·ft)
Tightening torque: Engine oil drain bolt:43 N·m (4.3 kgf·m, 31 lb·ft)
1
Recommended engine oil:
See page 8-1.
Oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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Page 82 of 114

Periodic maintenance and adjustment
6-21
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EAU22083
Adjusting the cl utch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internalclutch mechanism.
EAU37914
Checking the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play: 10.0–15.0 mm (0.39–0.59 in)
2 1
(b)(a)
1. No brake lever free play
1
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Page 89 of 114

Periodic maintenance and adjustment6-28
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567
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12
EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
EAU23144
Checking and lubricating the
brake and cl
utch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant:
Lithium-soap-based grease
2PP-9-E3.book 28 ページ 2016年9月13日 火曜日 午前9時7分
Page 90 of 114

Periodic maintenance and adjustment
6-29
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12 Clutch lever
EAU23215
Checking and lubricating the
centerstand and sidestandThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and met-
al-to-metal contact surfaces should be
lubricated if necessary.
WARNING
EWA10742
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resultingin a possible loss of control.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
2PP-9-E3.book 29 ページ 2016年9月13日 火曜日 午前9時7分
Page 106 of 114

8-1
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6
78
9
10
11
12
Specifications
EAU69997
Dimensions:Overall length: 2160 mm (85.0 in)
Overall width: 950 mm (37.4 in)
Overall height: 1345/1375 mm (53.0/54.1 in)
Seat height:
845/860 mm (33.3/33.9 in)
Wheelbase: 1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius:
3.0 m (9.84 ft)Weight:Curb weight:210 kg (463 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 3-cylinder
Displacement:
847 cm
3
Bore stroke:
78.0 59.1 mm (3.07 2.33 in) Compression ratio:
11.5 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Oil change: 2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 18 L (4.8 US gal, 4.0 Imp.gal) Fuel reserve amount:
2.6 L (0.69 US gal, 0.57 Imp.gal)
Fuel injection:Throttle body:ID mark:
B901 00Spark plug(s):Manufacturer/model:NGK/CPR9EA9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:1.681 (79/47)
Final drive: Chain
Secondary reduction ratio:
2.813 (45/16)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st: 2.667 (40/15)
2nd: 2.000 (38/19)
3rd:
1.619 (34/21)
4th: 1.381 (29/21)
5th: 1.190 (25/21)
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Page 111 of 114

10-1
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91011
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Index
AABS ...................................................... 3-21
ABS warning light ................................... 3-4
Air filter element.................................... 6-17
Auxiliary DC connector ......................... 3-39
Auxiliary DC jack .................................. 3-39
Auxiliary lights....................................... 6-35BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating .................................... 6-28
Brake and shift pedals, checking and lubricating .................................... 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ........................................... 3-20
Brake lever free play, checking ............ 6-21
Brake light switches .............................. 6-22
Brake pedal .......................................... 3-21
Brake/tail light ....................................... 6-36CCables, checking and lubricating .......... 6-27
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-27
Centerstand and sidestand, checking and lubricating ..................... 6-29
Clutch lever........................................... 3-20
Clutch lever free play, adjusting ........... 6-21
Coolant ................................................. 6-14DData recording, vehicle ........................... 9-2
Diagnostic connecto r .............................. 9-2
Dimmer/Pass switch ............................. 3-18 D-mode (drive mode) ............................ 3-17
Drive chain, cleaning
and lubricating .... 6-26
Drive chain slack ................................... 6-25
EEngine break-in ....................................... 5-3
Engine idling speed, checking............... 6-17
Engine oil and oil filter cartridge ............ 6-11
Engine serial number ..............................9-1
Engine trouble warning light .................... 3-4FFront and rear brake pads, checking .... 6-22
Front fork, adjusting .............................. 3-33
Front fork, checking............................... 6-30
Fuel ....................................................... 3-25
Fuel consumption, tips for reducing ........5-3
Fuel tank cap......................................... 3-24
Fuel tank overflow hose ........................ 3-27
Fuses, replacing .................................... 6-33HHandlebar position, adjusting ................ 3-33
Handlebar switches ............................... 3-18
Hazard switch........................................ 3-19
Headlight beams, adjusting ................... 3-33
Headlights ............................................. 6-35
Helmet holder ........................................ 3-31
High beam indicator light .........................3-4
Horn switch ........................................... 3-19IIdentification numbers .............................9-1
Ignition circuit cut-off system ................. 3-37
Immobilizer system ................................. 3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4
LLicense plate light bul b, replacing......... 6-37
Luggage strap holders .......................... 3-36MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic .... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Menu switch .......................................... 3-19
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-6NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-9
Parking.................................................... 5-4
Part locations .......................................... 2-1RRider seat height, adjusting .................. 3-29SSafety information ................................... 1-1
Seats..................................................... 3-28
Select switch ......................................... 3-19
Shifting .................................................... 5-2
Shift pedal ............................................. 3-20
Shock absorber assembly, adjusting .... 3-35
Sidestand .............................................. 3-37
Spark plugs, checking ........................... 6-10
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Steering, checking ................................ 6-31
Stop/Run/Start switch ........................... 3-19
2PP-9-E3.book 1 ページ 2016年9月13日 火曜日 午前9時7分