warning YAMAHA NEO115 2002 Owners Manual

EAU00005
IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe injury or death
to the
motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
NOTE:
A NOTE provides key information to make procedures easier or clearer.NOTE:_

This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.


Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
_
EW000002
WARNING
_ PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE. _
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3-1
3
EAU00027
3-INSTRUMENT AND CONTROL FUNCTIONS
EAU00029
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU00030*
ON
All electrical systems are supplied with
power, and the meter lighting comes
on, and the engine can be started. The
key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
EW000016
WARNING
_ Never turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the motor-
cycle is stopped before turning the
key to “OFF” or “LOCK”. _1. Push.
2. Turn.
U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the alignment marks on the
cap and tank are aligned.
2. Close the seat.
EW000024
WARNING
_ Make sure that the fuel tank cap is
properly installed before riding. _
EAU03753
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
EW000130
WARNING
_

Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.


Avoid spilling fuel on the hot
engine.
_
EAU00185
CAUTION:_ Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts. _
EAU00187*
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
Regular gasoline
Fuel tank capacity:
Total amount:
4.9 L
U5MXE0.book Page 5 Thursday, December 20, 2001 2:08 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3 To close the seat
1. Fold the seat down, and then push
it down to lock it in place.
2. Remove the key from the main
switch if the motorcycle will be left
unattended.
NOTE:_ Make sure that the seat is properly se-
cured before riding. _
EAU03450*
Helmet box There is a helmet box under the seat.
(See page 3-6 for seat opening and
closing procedures.)
EWA00005*
WARNING
_

Do not exceed the load limit of
5 kg for the helmet box.


Do not exceed the maximum
load of 116 kg for the vehicle.
_
EC000010*
CAUTION:_ Keep the following points in mind
when using the helmet box.

Since the helmet box accumu-
lates heat when exposed to the
sun, do not store anything sus-
ceptible to heat inside it.


To avoid humidity from spread-
ing through the helmet box,
wrap wet articles in a plastic
bag before storing them in the
box.


Since the helmet box may get
wet while the motorcycle is be-
ing washed, wrap any articles
stored in the box in a plastic
bag.


Do not keep anything valuable
or breakable in the helmet box.
_
1. Helmet box
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INSTRUMENT AND CONTROL FUNCTIONS
3-8
3To store a helmet in the helmet box,
place the helmet upside-down with the
front facing forward.
NOTE:_

Some helmets cannot be stored in
the helmet box because of their
size or shape.


Do not leave your motorcycle un-
attended with the seat open.
_
EAUT0020*
Convenience hook
EWT00002*
WARNING
_

Do not exceed the load limit of
1 kg for the convenience hook.


Do not exceed the maximum
load of 116 kg for the vehicle.
_1. Convenience hook
U5MXE0.book Page 8 Thursday, December 20, 2001 2:08 PM

PRE-OPERATION CHECKS
4-2
4
NOTE:_ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved. _
EWA00033
WARNING
_ If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the motorcycle. _Brake leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-26
Centerstand, sidestandMake sure that operation is smooth.
Lubricate pivots if necessary.6-27
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
BatteryCheck fluid level.
Fill with distilled water if necessary.6-29–6-31 ITEM CHECKS PAGEU5MXE0.book Page 2 Thursday, December 20, 2001 2:08 PM

5-1
5
EAU00372
5-OPERATION AND IMPORTANT RIDING POINTS
EAU00373*
WARNING
_

Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly un-
derstand.


Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.


For safety, always start the en-
gine with the centerstand.


Before starting out, make sure
that the sidestand is up. If the
sidestand is not raised com-
pletely, it could contact the
ground and distract the opera-
tor, resulting in a possible loss
of control.
_
EAU00416*
Starting and warming up a
cold engine
EC000046
CAUTION:_ See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time. _1. Turn the key to “ON”.
2. Turn on the starter (choke) and
completely close the throttle grip.
(See page 3-6 for starter (choke)
operation.)3. Start the engine by pushing the
start switch, while applying the
front or rear brake or by pushing
the kickstarter lever down.
NOTE:_ If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 5 seconds on any one
attempt. If the engine does not start
with the starter motor, try using the
kickstarter with the motorcycle on the
centerstand. _
1. Starter (choke) lever “”
1. Start switch “START”
2. Kickstarter
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OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU00434
Acceleration and deceleration The speed can be adjusted by opening
and closing the throttle. To increase the
speed, turn the throttle grip in
directiona. To reduce the speed, turn
the throttle grip in direction b.
EAU00435*
Braking 1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.
EW000057*
WARNING
_

Avoid braking hard or suddenly
(especially when leaning over to
one side), otherwise the motor-
cycle may skid or overturn.


Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching such
areas and cross them with cau-
tion.


Keep in mind that braking on a
wet road is much more difficult.


Ride slowly down a hill, as brak-
ing downhill can be very diffi-
cult.
_
Front
Rear
U5MXE0.book Page 3 Thursday, December 20, 2001 2:08 PM

OPERATION AND IMPORTANT RIDING POINTS
5-5
5
EAU00460
Parking When parking, stop the engine, and
then remove the key from the main
switch.
EW000058
WARNING
_

Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.


Do not park on a slope or on
soft ground, otherwise the
motorcycle may overturn.
_U5MXE0.book Page 5 Thursday, December 20, 2001 2:08 PM

6-1
6
EAU00462
6-PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00464
Safety is an obligation of the owner.
Periodic inspection, adjustment and lu-
brication will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of in-
spection, adjustment, and lubrication
are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a gen-
eral guide under normal riding condi-
tions. However, DEPENDING ON THE
WEATHER, TERRAIN, GEOGRAPHI-
CAL LOCATION, AND INDIVIDUAL
USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORT-
ENED.
EW000060
WARNING
_ If you are not familiar with motor-
cycle maintenance work, have a
Yamaha dealer do it for you. _
EAU03846*
Owner’s tool kit The owner’s tool kit is located on the
bottom of the seat. (See page 3-6 for
seat opening and closing procedures.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
NOTE:_ If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you. _
EW000063
WARNING
_ Modifications not approved by
Yamaha may cause loss of perfor-
mance and render the vehicle un-
safe for use. Consult a Yamaha
dealer before attempting any chang-
es. _
1. Owner’s tool kit
U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM