warning YAMAHA NMAX 125 2021 Service Manual

Periodic maintenance and adjustment
9-23
9
EAU40262
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brakeRear brake
WARNING
EWA16011
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, an
d dirt may
clog the ABS hydraulic unit
valves.
NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level mark
1
1. Minimum level markSpecified brake fluid:
DOT 4
1
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Periodic maintenance and adjustment
9-25
9
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]EAU49921
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
EAU23173
Lubricating the front and rear
brake leversFront brake lever
Rear brake lever
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
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Periodic maintenance and adjustment
9-26
9
EAU23215
Checking and lubricating the
centerstand and sidestandThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Recommended lubricant:
Silicone grease
Recommended lubricant:
Lithium-soap-based grease
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Periodic maintenance and adjustment
9-27
9
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45512
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Periodic maintenance and adjustment
9-28
9
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU50292
BatteryThe battery is located under the seat.
(See page 6-17.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severeburns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
1. Positive battery lead (red)
2. Battery
3. Negative battery lead (black)
3
2
1
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Periodic maintenance and adjustment
9-30
9
If a fuse is blown, replace it as follows.
1. Turn off the electrical circuit in
question, and then turn off the
main switch.
2. Remove the panel C. (See page
9-7.)3. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
4. Turn the main switch on, and then
turn on the electrical circuit in
question to check if the device op-
erates.TIPIf the fuse immediately blows again,
have a Yamaha dealer check the elec-
trical system.5. Install the panel C. (See page 9-7.)
1. Signaling system fuse
2. Terminal fuse 1
3. Smart key system fuse
4. ABS motor fuse
5. ABS solenoid fuse
6. Spare fuse
7. Fuel injection system fuse
8. Backup fuse
9. Main fuse
10.Ignition fuse
11.Headlight fuse
12.ABS control unit fuse1
6 2
3
4
5
7
8
9
11
12 610
Specified fuses:
Main fuse:
30.0 A
Terminal fuse 1:
5.0 A
Headlight fuse:
7.5 A
Signaling system fuse:
7.5 A
Ignition fuse:
7.5 A
Smart key system fuse:
2.0 A
ABS motor fuse:
30.0 A
Fuel injection system fuse:
7.5 A
ABS solenoid fuse:
15.0 A
ABS control unit fuse:
2.0 A
Backup fuse:
7.5 A
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Periodic maintenance and adjustment
9-33
910. Close the seat.
EAU60701
TroubleshootingAlthough Yamaha vehicles receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the vehicle prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
EAU76551
Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-4.)
Is the smart key battery dis-
charged? (See page 3-6.)
Is the smart key battery installed
correctly? (See page 3-6.)
Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
Are you using the smart key that is
registered to the vehicle?
Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 9-28.)
Tightening torque:
Grab bar bolt:
17 N·m (1.7 kgf·m, 13 lb·ft)
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Periodic maintenance and adjustment
9-34
9 If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key
system.
TIPSee Emergency mode on page 9-38
for information on starting the engine
without the smart key.
EAU76843
Stop and Start System trouble-
shooting
If a problem occurs, check the follow-
ing before taking the vehicle to a
Yamaha dealer.
The Stop and Start System indicator
light does not come on.
1. Is the main switch turned on?
2. Is the Stop and Start System
switch set to “ ”?
3. Was the engine warmed up suffi-
ciently after starting?
4. After the engine was warmed up,
was the engine left idling for a cer-
tain period of time?
5. Did the vehicle travel at a speed of
10 km/h or higher?Even if the preceding conditions are
met, the Stop and Start System may
not activate in order to preserve bat-
tery power. In this case, continue to
drive the vehicle.
In addition, the Stop and Start System
indicator light does not come on if the
engine trouble warning light is on.
If the Stop and Start System indicator
light still does not come on after you
checked the preceding conditions,
have a Yamaha dealer check the vehi-
cle as soon as possible.
The Stop and Start System indicator
light comes on, but the engine does
not stop automatically.
1. Was the vehicle stopped com-
pletely?
The engine may not stop automat-
ically until the vehicle is stopped
for a certain period of time. Try
bringing the vehicle to a complete
stop.
2. Is the throttle grip turned?
The engine does not stop auto-
matically if the throttle grip is not in
the fully closed position.Turn the throttle grip to the fully
closed position.
If the engine still does not stop auto-
matically after you checked the pre-
ceding conditions, have a Yamaha
dealer check the vehicle as soon as
possible.
After the engine was stopped by the
Stop and Start System, the engine
does not restart even if the throttle
grip is turned.
1. Is the Stop and Start System
switch set to “ ”?
If the Stop and Start System
switch is set to “ ” while the Stop
and Start System is activated, the
Stop and Start System will be
turned off.
2. Was the sidestand operated?
When the sidestand is lowered,
the Stop and Start System is de-
activated.
3. Was the engine left stopped by
the Stop and Start System for a
long period of time?
A
AA
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Periodic maintenance and adjustment
9-37
9
EAU86420
Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UBALE0E0.book Page 37 Wednesday, September 30, 2020 1:37 PM

Motorcycle care and storage
10-2
10chemicals such as, solvents,
gasoline, rust removers, brake
fluid, or antifreeze, etc.
Before washing
1. Park the vehicle out of direct sun-
light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec-
trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas-
tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in-
sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains
with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
degreasing agent on areas re-
quiring lubrication such as
seals, gaskets, and wheel axles.
Follow product instructions.
[ECA26290]
Washing
1. Rinse off any degreaser and spray
down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au-
tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use cold water if the vehicle has
been exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles:
Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any strong chemicals to clean
the windshield. Additionally,
some cleaning compounds forplastic may scratch the wind-
shield, so be sure to test all
cleaning products before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean
water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washing
1. Dry the vehicle with a chamois or
absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models:
Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine
chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray
on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili-
cone or oil spray to seats, hand
grips, rubber foot pegs or tire
treads. Otherwise these parts
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