maintenance YAMAHA NMAX 125 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: NMAX 125, Model: YAMAHA NMAX 125 2021Pages: 114, PDF Size: 10.63 MB
Page 1 of 114
DIC183
GPD125-A
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BAL-F8199-E0
Read this manual carefully
before operating this vehicle.
MOTORCYCLE
OWNER’S MANUAL
Specifications
Consumer information
Motorcycle care and storage
Periodic maintenance and adjustment
For your safety – pre-operation checks
Instrument and control functions Special features
Stop and Start System Smart key system Description
Safety information
Operation and important riding points
[English (E)]
13Index
Page 8 of 114
Table of contentsSafety information............................ 1-1
Further safe-riding points ............... 1-5
Description....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key
system......................................... 3-2
Handling of the smart key and
mechanical keys ......................... 3-3
Smart key ....................................... 3-4
Replacing the smart key battery..... 3-6
Main switch .................................... 3-7
Stop and Start System..................... 4-1
Stop and Start System ................... 4-1
Stop and Start System operation ... 4-1
Special features .............................. 5-1
CCU (Communication Control
Unit) ............................................. 5-1
Instrument and control functions... 6-1
Indicator lights and warning
lights............................................ 6-1
Multi-function meter unit ................ 6-3
Handlebar switches ........................ 6-9Front brake lever ........................... 6-11
Rear brake lever ............................ 6-11
ABS ............................................... 6-11
Traction control system ................ 6-12
Fuel tank cap ................................ 6-14
Fuel ............................................... 6-15
Fuel tank overflow hose ................ 6-16
Catalytic converter ........................ 6-16
Seat ............................................... 6-17
Helmet holders .............................. 6-17
Storage compartments ................. 6-18
Adjusting the shock absorber
assemblies ................................. 6-19
Power outlet ................................. 6-20
Sidestand ...................................... 6-21
Ignition circuit cut-off system ....... 6-22
For your safety – pre-operation
checks............................................... 7-1
Operation and important riding
points................................................. 8-1
Engine break-in ............................... 8-1
Starting the engine .......................... 8-2
Starting off ...................................... 8-2
Acceleration and deceleration ........ 8-3
Braking ............................................ 8-3
Tips for reducing fuel
consumption ................................ 8-3
Parking ........................................... 8-4Periodic maintenance and
adjustment........................................ 9-1
Tool kit ............................................ 9-1
Periodic maintenance chart for
the emission control system ....... 9-2
General maintenance and
lubrication chart .......................... 9-3
Removing and installing panels ...... 9-7
Checking the spark plug................. 9-9
Canister ........................................ 9-11
Engine oil and oil strainer ............. 9-11
Why Yamalube.............................. 9-13
Final transmission oil .................... 9-13
Coolant ......................................... 9-15
Air filter and V-belt case air filter
elements .................................... 9-16
Checking the throttle grip
free play..................................... 9-19
Valve clearance............................. 9-19
Tires .............................................. 9-19
Cast wheels .................................. 9-21
Checking the front and rear
brake lever free play .................. 9-21
Checking the front and rear
brake pads ................................ 9-22
Checking the brake fluid level ...... 9-23
Changing the brake fluid .............. 9-24
Checking the V-belt ...................... 9-24
Checking and lubricating the
cables ........................................ 9-25UBALE0E0.book Page 1 Wednesday, September 30, 2020 1:37 PM
Page 10 of 114
1-1
1
Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this scooter.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 7-1 for a list of pre-operation
checks.
This scooter is designed to carry
the operator and a passenger.
The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by
an automobile driver who did not
see the scooter. Making yourselfconspicuous appears to be very
effective in reducing the chance of
this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with-
out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out
by certified staff.UBALE0E0.book Page 1 Wednesday, September 30, 2020 1:37 PM
Page 29 of 114
Stop and Start System
4-1
4
EAU76825
Stop and Start SystemThe Stop and Start System stops the
engine automatically when the vehicle
is stopped in order to prevent noise,
control exhaust emissions, and reduce
fuel consumption.
When the rider turns the throttle grip
slightly, the engine restarts automati-
cally and the vehicle starts off.NOTICE
ECA23961
When parking the vehicle or leaving
the vehicle unattended, be sure to
turn the main switch off. If the Stop
and Start System is left turned on,
the battery could become dis-charged and it may not be possible
to restart the engine due to insuffi-
cient battery voltage.
TIPAlthough the engine normally
stops at the same time as the ve-
hicle, there may be a delay when
operating the vehicle under 10
km/h, such as in heavy traffic.
If you think the battery voltage is
low because the engine cannot be
started using the starter switch or
for some other reason, do not turn
on the Stop and Start System.
Have a Yamaha dealer check the
battery at the intervals specified in
the periodic maintenance chart.
EAU76671
Stop and Start System opera-
tion
EAU76687
Activating the Stop and Start Sys-
tem
1. Turn the main switch on.
2. Set the Stop and Start System
switch to “ ”.
1. Stop and Start System indicator light “ ”
1
ON
A
AAA
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Stop and Start System
4-4
4
WARNING
EWA18771
When leaving the vehicle unat-
tended, be sure to turn the main
switch off.
Do not leave the Stop and Start
System turned on when parking
the vehicle. Otherwise, the en-
gine could start and the vehicle
could start moving if the throttle
grip is turned accidentally.
WARNING
EWA18781
Before performing maintenance, be
sure to turn the main switch off. If
maintenance is performed while the
Stop and Start System is turned on,
the engine could start and the vehi-
cle could start moving if the throttle
grip is turned.
OFF
OFFOFF
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Page 35 of 114
Instrument and control functions
6-1
6
EAU77123
Indicator lights and warning
lights
EAU88900
Turn signal indicator lights “ ”
and“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU88910
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU88711
Malfunction indicator light
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by vehicle power on. The light
should come on for a few seconds,
and then go off. If the light does not
come on initially when the vehicle pow-
er on, or if the light remains on, have a
Yamaha dealer check the vehicle.
NOTICE
ECA26820
If the MIL starts flashing, reduce en-
gine speed to prevent exhaust sys-
tem damage.TIPThe engine is sensitively controlled for
the on-board diagnostic system to de-
tect deterioration and malfunction of
the emission control system. Due to
this specification, the MIL may come
on or flash for vehicle modifications,
lack of maintenance, or excessive or
improper use of the vehicle. To prevent
this, observe these precautions.
Do not attempt to modify the soft-
ware of the engine control unit.
Do not add any electrical acces-
sories that interfere with engine
control.
Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
Do not change drivetrain specifi-
cations (chain, sprockets, wheels,
tires, etc.).
1. Left turn signal indicator light “ ”
2. Incoming notification indicator light “ ”
3. Traction control system indicator
light “ ”
4. ABS warning light “ ”
5. High beam indicator light “ ”
6. Malfunction indicator light “ ”
7. Stop and Start System indicator light “ ”
8. Smart key system indicator light “ ”
9. Incoming call indicator light “ ”
10.Right turn signal indicator light “ ”
4 110
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23 9
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Page 50 of 114
Instrument and control functions
6-16
6Confirm the gasoline pump nozzle
has the same fuel identification
mark.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
EAU86150
Fuel tank overflow hoseThe overflow hose drains excess gaso-
line and directs it safely away from the
vehicle.
Before operating the vehicle:
Check the fuel tank overflow hose
connection and routing.
Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
Make sure that the fuel tank over-
flow hose is not blocked, and
clean it if necessary.
EAU13435
Catalytic converterThe exhaust system contains catalytic
converter(s) to reduce harmful exhaust
emissions.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has cooled down before
doing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
1. Fuel tank overflow hose
1
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Page 58 of 114
For your safety – pre-operation checks
7-1
7
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection.6-15, 6-16
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.9-11
Final transmission oil• Check vehicle for oil leakage. 9-13
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.9-15
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.9-21, 9-22, 9-23
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Periodic maintenance and adjustment
9-1
9
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
WARNING
EWA15123
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
death. See page 1-3 for more in-
formation about carbon monox-
ide.
WARNING
EWA15461
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let
brake components cool before
touching them.
EAU85230
Tool kitThe tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Tool kit
1
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Periodic maintenance and adjustment
9-2
9
EAU71021
TIPThe annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71041
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel line• Check fuel hoses for cracks or
damage.
• Replace if necessary.√√√√√
2 Spark plug• Check condition.
• Adjust gap and clean.√√
•Replace.√√
3*Valve clearance• Check and adjust.√√√√
4*Fuel injection• Check engine idle speed.√√√√√√
5*Exhaust system• Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary.√√√√√
6*Evaporative emis-
sion control system• Check control system for dam-
age.
• Replace if necessary.√√
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