YAMAHA PW50 2010 Owners Manual

5PG-28199-89
PW50(Z)
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.

YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2009.04–0.5×1 !
(E, F, G) PRINTED ON RECYCLED PAPER
AUF RECYCLINGPAPIER GEDRUCKT IMPRIMÉ SUR PAPIER RECYCLÉ

YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2009.04–0.5×1 !
(E, F, G) PRINTED ON RECYCLED PAPER
AUF RECYCLINGPAPIER GEDRUCKT IMPRIMÉ SUR PAPIER RECYCLÉ

5PG-28199-89-E0PW50(Z)
OWNER’S MANUAL
Read this manual carefully before operating this vehicle.

EAU48170
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EC
Declarationof Conformityconforming to Directive 98/ 37/
EC, 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in soleresponsibility, that the product
PW50 J YA3PT00000423543)
(
(Make, model)
to
whichthis declarationapplies, conforms to the essential health
and safety requirements of Directive 98/ 37/ EC, 2006/42/ECIf
applicable ()andto
the otherrelevant Directives of EEC
2004 / 108
/EC
Title (
)
and / or
numberand date of issue of theother Directives of
EEC
If
applicable ()
To effectcorrect
application of the essential health and safety requirements
stated in the Directives of EEC, the following
standards and / or technical
specifications were consulted:
Title (
and / or number and date of issue of)
standards and/
or specifications
Authorized Representative
YAMAHAMOTOR
EUROPEN.V.
Koolhovenlaan 101,1119 NC Schiphol
Rijk,
The Netherlands
Signature
Kunihiko Miwa
Division Manager
MotorcycleHeadquarters
Product Development Operations
Date of Issue27February , 2009

INTRODUCTION
EAU41072
Congratulations on your purchase of the Yamaha PW50(Z). This model is the result of Yamaha’s vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli-
ability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of
the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING

EWA10031
Please read this manual carefully and completely before operating this motorcycle.
WARNING

EWA14351
This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any
public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state
off-highway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations
before operating this motorcycle.
AN IMPORTANT SAFETY MESSAGE:

Read this manual carefully and completely before operating this motorcycle. Make sure you understand all instructions.

Pay close attention to the warning and notice labels on the motorcycle.

Never operate a motorcycle without proper training or instruction.

Weight of the rider should not exceed 25 kg (55 lb).

INTRODUCTION
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn-
ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil-
ities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s
use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to
operate the motorcycle safely.
Your motorcycle was delivered with an adjustable speed limiter and power reduction plate. Yamaha recommends that all
beginners start off with the speed limiter adjusting screw turned in and the power reduction plate installed in the exhaust man-
ifold to limit the power available while they learn. The limiter screw may be gradually turned out to increase maximum speed
as the beginner becomes more familiar with operating the motorcycle. Parents should decide when to adjust the motorcycle
for more power as their youngster’s riding skills improve. Once the rider can operate with skill at the top speed permitted by
adjusting the speed limiter alone, the power reduction plate can be removed. Since removal of this plate will result in a sig-
nificant increase in power, turn the speed limiter back in again; adjust it out in stages as you did before.
Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding
techniques as well as the expertise of the operator. Every operator should know the following requirements before
riding this motorcycle.
He or she should:


Obtain thorough instructions from a competent source on all aspects of motorcycle operation.

Observe the warnings and maintenance requirements in this Owner’s Manual.

Obtain qualified training in safe and proper riding techniques.

Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical
conditions.

IMPORTANT MANUAL INFORMATION
EAU10132
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICETIP

IMPORTANT MANUAL INFORMATION
EAU10200
PW50(Z)
OWNER’S MANUAL
©2009 by Yamaha Motor Co., Ltd.
1st edition, March 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS
............................................. 1-1
SAFETY INFORMATION
.................. 2-1
DESCRIPTION
.................................. 3-1
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments ................ 3-3
INSTRUMENT AND CONTROL
FUNCTIONS
....................................... 4-1
Handlebar switch ............................ 4-1
Speed limiter and power
reduction plate ............................ 4-1
Front brake lever ............................ 4-2
Rear brake lever ............................. 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................ 4-3
Fuel tank breather hose ................. 4-5
2-stroke engine oil .......................... 4-5
Fuel cock ........................................ 4-6
Starter (choke) lever “ ” ............... 4-6
Kickstarter ...................................... 4-7
Seat ................................................ 4-7
FOR YOUR SAFETY –
PRE-OPERATION CHECKS
.............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS
................................. 6-1Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-1
Starting off ...................................... 6-2
Acceleration and deceleration ........ 6-2
Braking ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT
................................... 7-1
Owner’s tool kit ............................... 7-1
Periodic maintenance chart for
the emission control system ....... 7-2
General maintenance and
lubrication chart .......................... 7-3
Checking the spark plug ................. 7-5
Removing the power reduction
plate ............................................ 7-6
Transmission oil ............................. 7-7
Middle and final gear cases ........... 7-8
Cleaning the air filter element ........ 7-8
Cleaning the spark arrester ............ 7-9
Adjusting the carburetor ............... 7-10
Adjusting the engine idling
speed ........................................ 7-10
Checking the throttle cable free
play ........................................... 7-11
Tires ............................................. 7-11
Panel wheels ................................ 7-13Adjusting the front and rear
brake lever free play .................. 7-13
Checking the front and rear
brake shoes ............................... 7-14
Checking and lubricating the
cables ........................................ 7-15
Checking and lubricating the
throttle grip and cable ................ 7-15
Adjusting the Autolube pump ........ 7-16
Lubricating the front and rear
brake levers ............................... 7-16
Checking and lubricating the
centerstand ................................ 7-16
Checking the front fork .................. 7-17
Checking the steering ................... 7-17
Checking the wheel bearings ........ 7-18
Front wheel ................................... 7-18
Rear wheel .................................... 7-20
Troubleshooting ............................ 7-22
Troubleshooting chart ................... 7-24
MOTORCYCLE CARE AND
STORAGE
.......................................... 8-1
Matte color caution ......................... 8-1
Care ................................................ 8-1
Storage ........................................... 8-3
SPECIFICATIONS
............................. 9-1
CONSUMER INFORMATION
........... 10-1
Identification numbers ................... 10-1

1-1
1
LOCATION OF IMPORTANT LABELS
EAU48110
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
For Canada
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