fuel YAMAHA RHINO 700 2008 User Guide

5-17
Portable gas containers
If you carry a portable gas can in the bed of the
Rhino, be sure to secure it with the cap tightened
before driving the vehicle.
Always place a portable gas container on the
ground before filling it. Before removing the con-
tainer cap, touch the container with the gas dis-
penser nozzle. Keep gas dispenser nozzle in
contact with container inlet when filling. WARN-
ING! Never refill a fuel container in the bed of
any vehicle. Fire may result from a build-up of
static electricity. The discharge of this build-up
while refueling can cause a spark and ignite
the gasoline.
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8-7
EVU01640
Periodic maintenance chart for the emission control system

For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.


For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month mainte-
nance intervals should be followed.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.
Valves*Check valve clearance.
Adjust if necessary.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Spark arresterClean.EE.book Page 7 Monday, October 8, 2007 4:48 PM

8-75
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated
more often if the vehicle is operated in extremely
dusty areas. Each time air filter element mainte-
nance is performed, check the air inlet to the air fil-
ter case for obstructions. Check the air filter
element rubber joint to the throttle body and mani-
fold fittings for an airtight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air en-
tering the engine.NOTICE
Never operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the air filter element will affect the fuel in-
jection system with subsequent poor
performance and possible engine overheating.
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8-83
Valve clearance
The correct valve clearance changes with use, re-
sulting in improper fuel/air supply or engine noise.
To prevent this, the valve clearance must be ad-
justed regularly. This adjustment however, should
be left to a professional Yamaha service techni-
cian.Tightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
EE.book Page 83 Monday, October 8, 2007 4:48 PM

8-131 1. Quick fastener screw (× 2)
2. Battery compartment cover
1. Vis à serrage rapide (× 2)
2. Couvercle du compartiment de la batterie
1. Tornillo de fijación rápida (× 2)
2. Tapa del compartimento de la batería
1
2
5B410023
Fuse replacement
The main fuse, the fuel injection system fuse, and
the fuse box are located under the hood. (See
pages 8-17–8-19 for hood opening and closing
procedures.)
If a fuse is blown, turn off the main switch and in-
stall a new fuse of the specified amperage.
If a fuse is blown, replace it as follows.
1. Remove the quick fastener screws.
2. Remove the battery compartment cover by
lifting it up and pulling it out.
Turn the key to “OFF” and turn off the electrical cir-
cuit in question.NOTICE
To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
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8-133
1. Fuel injection system spare fuse 2. Fuel injection system fuse
3. Main fuse 4. Headlight fuse “HEAD”
5. Signaling system fuse “SIGNAL”
6. Auxiliary DC jack fuse “TERMINAL”
7. Four-wheel-drive motor fuse “DIFF”
8. Ignition fuse “IGNITION”
9. Backup fuse “BACK UP” (for odometer and clock)
10. Spare fuse (× 3) 11. Radiator fan fuse “FAN”
1. Fusible de rechange du système d’injection de carburant
2. Fusible du système d’injection de carburant
3. Fusible principal 4. Fusible des phares “HEAD”
5. Fusible du système de signalisation “SIGNAL”
6. Fusible de la prise pour accessoire “TERMINAL”
7. Fusible du moteur du dispositif quatre roues motrices “DIFF”
8. Fusible d’allumage “IGNITION”
9. Fusible de sauvegarde “BACK UP” (pour le compteur kilométrique et
la montre) 10. Fusible de rechange (× 3)
11. Fusible du ventilateur de radiateur “FAN”
1. Fusible de repuesto del sistema de inyección
2. Fusible del sistema de inyección
3. Fusible principal 4. Fusible de los faros “HEAD”
5. Fusible del sistema de intermitencia “SIGNAL”
6. Fusible de la toma auxiliar de corriente continua “TERMINAL”
7. Fusible de la tracción a las cuatro ruedas “DIFF”
8. Fusible del encendido “IGNITION”
9. Fusible de repuesto “BACK UP” (cuentakilómetros y reloj)
10. Fusible de reserva (× 3)
11. Fusible del ventilador del radiador “FAN”
3 2 17
9 5 468
A
@
0
3. Remove the blown fuse, and then install a
new fuse of the specified amperage. WARN-
ING! Always use a fuse of the specified
amperage. Never use any material in
place of the proper fuse. Using an improp-
er fuse can cause damage to the electrical
system and may lead to a fire.
Specified fuses:
Main fuse: 40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor
fuse: 10.0 A
Radiator fan fuse: 25.0 A
Backup fuse: 10.0 A
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8-151
EVU01010
Troubleshooting
Although Yamaha vehicles receive an inspection
before shipment from the factory, trouble may oc-
cur during operation. Any problem in the fuel, com-
pression, or ignition systems can cause poor
starting and loss of power. The troubleshooting
chart describes a quick, easy procedure for mak-
ing checks. If your vehicle requires any repair, take
it to a Yamaha dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your vehicle. Use only genuine
Yamaha parts on your vehicle. Imitation parts may
look like Yamaha parts, but they are often inferior.
Consequently, they have a shorter service life and
can lead to expensive repair bills.
WARNING
When checking the fuel system, do not smoke
and make sure there are no open flames or
sparks in the area, including pilot lights from
water heaters or furnaces. Gasoline or gaso-
line vapors can ignite or explode, causing se-
vere injury or property damage.
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8-153
5B410024
Troubleshooting charts
Starting problems or poor engine performance1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.
Restart the engine.
No fuel.Supply fuel.
2. Compression
Use the electric
starter to see if
there is compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove the
spark plug and
check the electrodes.WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark is good.Ignition system is
normal.
Spark is weak.
Adjust the spark plug gap
or replace the spark plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric starter.Engine turns over
quickly.Battery is good.
Engine turns over
slowly.Check the connections,
recharge.
Check the compression.
EE.book Page 153 Monday, October 8, 2007 4:48 PM

9-7
5B410025
B. Storage
Long term storage (60 days or more) of your vehi-
cle will require some preventive procedures to
guard against deterioration. Make any necessary
repairs before storing the vehicle.
After thoroughly cleaning the vehicle, prepare for
storage as follows:
1. Fill the fuel tank with fresh fuel and add the
specified amount of Yamaha Fuel Stabilizer
and Conditioner or equivalent product. Oper-
ate the vehicle for at least 5 minutes to dis-
tribute treated fuel through the fuel system.
2. Remove the spark plug, pour about one ta-
blespoon of SAE 10W-40 or 20W-50 motor
oil in the spark plug hole and reinstall the
spark plug. Ground the spark plug wire and
turn the engine over several times to coat the
cylinder wall with oil. Specified amount:
1 oz of stabilizer to each gallon of fuel
(or 7.5 ml of stabilizer to each liter of fuel)
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9-9
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the
ground.
5. Tie a plastic bag over the exhaust pipe outlet
to prevent moisture from entering.
6. If storing in a humid or salt-air atmosphere,
coat all exposed metal surfaces with a light
film of oil. Do not apply oil to any rubber parts
or the seat covers.
7. Remove the battery and charge it. Store it in
a dry place and recharge it once a month. Do
not store the battery in an excessively warm
or cold place [less than 0°C (30°F) or more
than 30°C (90°F)].
Use of fuel stabilizer and conditioner eliminates
the need to drain the fuel system. Consult a
Yamaha dealer if the fuel system needs to be
drained.
EE.book Page 9 Monday, October 8, 2007 4:48 PM