steering wheel YAMAHA RHINO 700 2008 Owners Manual

OPERATION ............................................6-1
Engine break-in .....................................6-3
Starting the engine ................................6-7
Drive select lever operation and
reverse driving ..................................6-11
On-Command four-wheel-drive
switch and differential gear lock
switch ................................................6-19
Parking ................................................6-23
Loading ...............................................6-25
BASIC GUIDE FOR SAFE USE ...............7-1
KNOW YOUR VEHICLE .......................7-3
Driver requirements ..............................7-7
Passenger requirements .......................7-9
Occupant protection system ...............7-11
Protective structure .............................7-13
Seat belts ............................................7-15
Doors ..................................................7-23
Passenger handholds .........................7-25
Seat and hip restraints ........................7-27
Floorboard...........................................7-27
Steering wheel ....................................7-29
LEARNING TO OPERATE YOUR
VEHICLE ..........................................7-31
Personal protective equipment ...........7-31
Practice for new Rhino users ..............7-33
67
Getting ready to ride ........................... 7-35
Turning ............................................... 7-37
Accelerating ........................................ 7-41
Braking ............................................... 7-43
Engine braking.................................... 7-43
Leaving the vehicle ............................. 7-45
Parking on a flat area ......................... 7-45
Parking on a slope .............................. 7-47
Loading ............................................... 7-49
Operation on different surfaces and
terrains ............................................. 7-51
Hills ..................................................... 7-53
Uphill................................................... 7-55
Downhill .............................................. 7-59
Rough terrain ...................................... 7-63
Pavement ........................................... 7-63
Water .................................................. 7-65
Loose terrain/slippery terrain .............. 7-69
Brush or wooded areas ...................... 7-71
Encountering obstacles ...................... 7-73
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
8
EE.book Page 2 Monday, October 8, 2007 4:48 PM

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch adjustment ........... 8-101
Cable inspection and lubrication ...... 8-103Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Battery maintenance ........................ 8-123
Jump-starting ................................... 8-125
Fuse replacement ............................ 8-131
Replacing a headlight bulb............... 8-137
Headlight beam adjustment ............. 8-143
Tail/brake light bulb replacement ..... 8-145
Troubleshooting ............................... 8-151
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Monday, October 8, 2007 4:48 PM

2-9
While using the Rhino

Keep your body completely inside the vehicle
at all times. Keep both hands on the steering
wheel. Be sure passenger is seated, belted,
and holding onto the handholds. Close doors
before driving. Any part of your body (arms,
legs, and head) outside the vehicle can be
struck by objects your vehicle is passing or
crushed by the vehicle cage/frame in a rollover
accident.


Watch for branches, brush, or other hazards
that could enter the vehicle.


Abrupt maneuvers or aggressive driving, even
on flat, open areas, can cause loss of control,
including rollovers. The Rhino has higher
ground clearance and other features to handle
rugged terrain, and, as a result, can overturn in
situations where some other vehicles may not.
EE.book Page 9 Monday, October 8, 2007 4:48 PM

2-11


Avoid rollovers:
Use care when turning:
Turning the steering wheel too far or too
fast can result in a rollover.
Avoid sideways sliding, skidding, or back-
wheel sliding, and never do donuts.
Slow down before entering a turn and
avoid hard braking in a turn.
When making tight turns from a stop or at
slow speeds, avoid sudden or hard accel-
eration.
Drive straight up and down inclines, not
across them. If crossing a hill is unavoidable,
drive slowly and turn downhill immediately if
you feel the vehicle may tip.
Avoid paved surfaces. Turn gradually and
go slowly if you must drive on pavement.
This vehicle is designed for off-road use
only.
EE.book Page 11 Monday, October 8, 2007 4:48 PM

2-13

If you think or feel that the vehicle may tip or
roll, keep your body completely inside the pro-
tective structure of the vehicle:
Brace yourself by pressing your feet firmly
on the floorboards and keep a firm grip on
the steering wheel or handholds.
Do not put your hands or feet outside of the
vehicle for any reason. Your arm or leg
could be crushed.
Do not try to stop a vehicle tipover using
your arm or leg.


Do not operate this vehicle on any public street,
road, or highway, even if dirt or gravel.


Do not operate the vehicle in fast-flowing water
or water deeper than 33 cm (13 in). If you must
cross shallow, slow-moving water, choose your
path carefully to avoid sharp drop-offs, large
rocks, or slippery surfaces. Operating this vehi-
cle through deep or fast-flowing water can lead
to loss of control or overturn. To reduce your
risk of drowning or other injuries, use care
when crossing through water.
EE.book Page 13 Monday, October 8, 2007 4:48 PM

3-2
3
25. Light switch
26. Steering wheel
27. Main switch
28. On-Command four-wheel-drive and differential gear lock switches
29. Multi-function meter unit
30. Auxiliary DC jack
31. Drive select lever
32. Parking brake lever
33. Accelerator pedal
34. Brake pedal
35. Horn switchThe vehicle you have purchased may differ slightly
from those shown in the figures of this manual.
Q
R O
PS
T
W X
V
G U
Y
EE.book Page 2 Monday, October 8, 2007 4:48 PM

5-2
5
SteeringCheck for proper operation. 5-27
Fittings and fastenersCheck all fittings and fasteners. 5-27
Lights and switchesCheck for proper operation.5-27–5-29,
8-137–8-149
Wheels and tiresCheck tire pressure and for wear and damage.5-29–5-33,
8-111–8-117
Axle bootsCheck for damage. 8-57 ITEM ROUTINE PAGE
EE.book Page 2 Monday, October 8, 2007 4:48 PM

5-27
EVU01230
Steering
Park on level ground. Turn the steering wheel right
and left. Check for excessive free play, abnormal
noises, or a rough feeling. Have a Yamaha dealer
repair as necessary for proper operation.
EVU00470
Fittings and fasteners
Always check the tightness of chassis fittings and
fasteners before a ride. Take the vehicle to a
Yamaha dealer or refer to the Service Manual for
correct tightening torque.
EVU00480
Lights
Check the headlights and tail/brake lights to make
sure they are in working condition. Repair as nec-
essary for proper operation.
EE.book Page 27 Monday, October 8, 2007 4:48 PM

6-21 1. On-Command differential gear lock switch “4WD”/“LOCK”
2. Differential gear lock lever
1. Commutateur de blocage du différentiel “4WD”/“LOCK”
2. Levier du système de blocage du différentiel
1. Conmutador de bloqueo del diferencial On-Command
“4WD”/“LOCK”
2. Palanca del bloqueo del diferencial
On-Command differential gear lock switch
“4WD”/“LOCK”
To lock the differential gear in 4WD, stop the vehi-
cle, make sure the On-Command four-wheel-drive
switch is set to “4WD”, move the differential gear
lock lever to positionb, and then set the switch to
“LOCK”. When the differential gear is locked, the
differential gear lock indicator light (“DIFF. LOCK”)
will come on along with the differential gear lock in-
dicator “” in the multi-function display. To re-
lease the differential gear lock, stop the vehicle
and set the switch to “4WD”.

When the switch is set to “LOCK”, the differen-
tial gear lock indicator and indicator light will
flash until the differential gear is locked.


When the indicator and indicator light are flash-
ing, turning the steering wheel back and forth
will help the differential gear lock to engage.


Driving before the differential gear lock is prop-
erly engaged (e.g., when the indicator and indi-
cator light are flashing) will cause the engine
speed to be limited until engagement is com-
plete.
DIFF.
LOCK
EE.book Page 21 Monday, October 8, 2007 4:48 PM

7-29 a. CORRECT GRIP EXAMPLE
b. INCORRECT GRIP EXAMPLE
a. EXEMPLE DE MAINTIEN CORRECT
b. EXEMPLE DE MAINTIEN INCORRECT
a. EJEMPLO DE SUJECIÓN CORRECTA
b. EJEMPLO DE SUJECIÓN INCORRECTA
a
b
Steering wheel
Keep both hands on the steering wheel. Do not
hold the steering wheel with your thumbs inside
the rim. Keep your palms on the outside of the
steering wheel. Similar to other off-road vehicles, if
the Rhino hits a deep rut or large obstacle, the
steering wheel could briefly jerk in one direction or
back and forth as the tires and vehicle respond to
the obstacle. This quick motion could injure your
thumbs or wrist if your thumbs or hand(s) are in-
side the steering wheel. Grip the steering wheel so
that your thumbs will not be hit by the spokes. As
an example, see the illustration.
EE.book Page 29 Monday, October 8, 2007 4:48 PM