battery YAMAHA SUPERJET 2002 Owners Manual

2-2
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1Fire extinguisher container
2Fuel cock knob
Use to select either normal or reserve fuel flow
from the fuel tank to the carburetors, or to shut
off fuel flow.
3Choke knob
Use to start a cold engine.
4Clip
Insert into the engine shut-off switch to enable
starting of the engine.
Remove to stop the engine or prevent acci-
dental star ting of the engine or unauthorized
use of the watercraft.
5Start switch
Push to start the engine.
6Throttle lever
Use to accelerate and decelerate.
7Engine shut-off switch
Remove the clip to stop the engine and dis-
able it from starting.8Engine stop switch
Push to stop the engine normally.
9Engine shut-off cord (lanyard)
Attach to wrist and so that the engine stops if
the operator falls off the watercraft.
0Bow
AFuel tank
BBattery
CSilencer
Prevents water from getting into the engine
and reduces air intake noise.
DSpark plugs/Spark plug caps
EFuel filter
FMuffler
GWater separator
Traps water from the breather hose to the fuel
tank.
HElectrical box
Protects electrical components from water.
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EJU01346
Pre-operation checks
EJU01347
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compar tment Remove hood, ventilate fuel vapors and check
electrical connections3-6
Bilge Check for water and fuel residue and remove if
necessary3-7
Throttle Check that throttle lever springs back 3-10
Steering system Check for proper steering system operation 3-10
Fuel Check fuel level and add if necessary
Check hoses and tank for leakage3-6
Water separator Check for water and drain if necessary 3-7
Battery Check electrolyte level and battery condition 3-8
Hood Check that hood latches are secured 2-3
Hull/Deck Check hull for cracks or other damage—
Jet unit Check for debris and remove if necessary 3-11
Fire extinguisher Check condition and replace if necessary 3-9
Engine shut-off cord Check condition and replace if frayed or broken 3-11
Switches Check start switch, engine stop switch and
engine shut-off switch for proper operation when
watercraft is in the water 3-12
Cooling water pilot outlet Check that water is discharged while engine is
running and watercraft is in the water3-12
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3-8
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EJU01054
Battery
Check the battery condition and the elec-
trolyte level.
Check that the battery leads are tightened
securely and there is no corrosion on the
battery terminals.
WARNING@ The battery must always be fully charged
and in good condition. Loss of battery
power may leave you stranded. Never
operate the watercraft if the battery does
not have sufficient power to start the
engine or if it shows any other signs of
decreased power.
@
Make sure that the breather hose is prop-
erly connected and that it is not damaged or
obstructed.
Make sure that the battery is securely
held in place.
1
Positive (+): Red lead
2
Negative (–): Black lead
3
Breather hose
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6. Release the start switch as soon as the
engine starts to run.
CAUTION:@
Never push the start switch while the
engine is running.

Do not operate the start switch for
more than 5 seconds, otherwise the
battery will be discharged and the
engine will not start. Also, the starter
motor may be damaged. If the engine
does not start in 5 seconds, release
the start switch, wait 15 seconds, and
try again.
@
7. After the engine has warmed up, push
the choke knob in to its original position.
NOTE:@ If the choke knob is left pulled out, the
engine will stall.
@
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4
EJU01086
MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system ............................................ 4-5
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-8
Periodic maintenance chart ................... 4-9
Inspecting the fuel system ................... 4-10
Inspecting the steering cable ............... 4-12
Inspecting and adjusting the throttle
cable ..................................................... 4-12
Cleaning and adjusting the spark
plugs ..................................................... 4-13
Lubrication points ................................. 4-14
Adjusting the choke cable .................... 4-16
Inspecting the battery .......................... 4-17
Adjusting the carburetor ...................... 4-19
Replacing the fuse ............................... 4-20
Adjusting the steering friction .............. 4-20
Adjusting the jet thrust nozzle angle ... 4-21
Specifications ........................................ 4-23
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EJU01090
Fuel system
Draining the fuel system prevents buildup
of varnishes and other harmful deposits that
result when gasoline sits for a prolonged
period of time.
WARNING@ Gasoline is highly flammable and explo-
sive. A fire or explosion can cause
severe injury or death. Shut the engine
off. Drain in well-ventilated areas away
from flames or sparks. Do not smoke.
Avoid spilling gasoline. Wipe up spilled
gasoline immediately.
@
To drain the fuel system:
1. Place the fuel cock knob in the “OFF”
position.
2. Drain the fuel tank using a siphon.
EJU01092
Battery
If the watercraft is not used for a month or
more, disconnect the (–) battery cable first,
and then the (+) cable and breather pipe,
and next remove the battery from the craft.
Clean the battery casing using fresh
water.
If the battery terminals are dirty or cor-
roded, clean the mating surfaces on the ter-
minals for the battery cables using the wiring
brush or equivalents.
Recharge the battery, and then store it in
a cool and dark place.
Apply the Yamaha marine grease/Yamaha
grease A to the battery terminals.
Recharge the battery periodically at least
2 months because a battery will discharge
electricity by itself while storing.
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CAUTION:@ The battery may be impossible to use
again if you store it for a longer time
without recharging. Recharge the battery
periodically.
@
NOTE:@ The battery condition can be found by
checking the specific gravity of the electro-
lyte. However, you can also know the battery
condition roughly by measuring the voltage
at both battery terminals. Recharge the bat-
tery if the voltage is 12 volts or less.
Yamaha recommend checking the specific
gravity of the electrolyte and charging bat-
tery by a Yamaha dealer or a battery dealer.
If you maintain the battery yourself, read
carefully the instructions for the tool and
machine before maintenance.
@
EJU01300
Cleaning the watercraft
Clean the watercraft before storing it for a
long period.
1. Wash down the hull, handlebars, and
drive unit with fresh water.
2. Rinse the engine and bilge area with
fresh water. Drain off all water and wipe
up remaining moisture with clean, dry
rags.
3. Spray the engine’s exterior with a rust
inhibitor and lubricant.
4. Wax the hull with a non-abrasive wax.
5. Wipe all vinyl and rubber components,
such as the engine compartment seals,
with a vinyl protectant.
6. Do not use protectant on the riding tray,
because it will make it slippery. Specific gravity of electrolyte
(for reference):
1.28 at 20 °C (68 °F)
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4-9
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EJU01355
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
*1: Grease capacity: 20.0–22.0 cm3 (0.68–0.74 oz)
*2: Grease capacity: 3.0–5.0 cm3 (0.10–0.17 oz)
(
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL INITIALTHEREAF-
TER EVERYPA G E
10
hours50
hours100
hours 100
hours 200
hours
ITEM
3
months6
months6
months12
months
Spark plug Inspect, clean, adjust




4-13
Lubrication points Lubricate


4-14
Intermediate housing Lubricate❍
*1

*2

*2 4-16
Fuel system Inspect❍❍
4-10
Fuel filter Check, replace❍❍
4-11
Fuel tank Clean❍
4-11
Carburetor setting Inspect, adjust❍❍❍
4-19
Trolling speed Adjust


4-19
Carburetor throttle shaft Inspect❍❍
—
Cooling water passages Flush

(after
ever y
use) 4-1
Bilge strainer Clean



—
Impeller Inspect



—
Steering cable Inspect


4-12
Steering pivot Inspect❍❍❍
—
Steering friction Inspect



4-20
Throttle cable Inspect, adjust


4-12
Choke cable Inspect, adjust


4-16
Battery Inspect

(Inspect
fluid level
before
ever y
use)4-17
Rubber coupling Inspect❍
—
Nuts and bolts Tighten❍❍❍
—
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EJU01108
Inspecting the battery
Check the level of the battery electrolyte
and make sure the leads are secure.
WARNING@ Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg or vegetable oil. Call physi-
cian immediately.
Eyes: Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes, etc., well away.
If using or charging the battery in an
enclosed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
KEEP OUT OF THE REACH OF CHIL-
DREN.
@
CAUTION:@ Be careful not to place the battery on its
side.
Make sure to remove the battery from the
battery compartment when adding bat-
tery electrolyte or charging the battery.
When checking the battery, make sure
the breather hose is connected to the
battery and not obstructed.
@
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4-18
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To replenish the battery:
1. Make sure that the electrolyte level is
between the upper 1 and lower 2 level
marks.
2. Refill the battery with distilled water if
necessary.
CAUTION:@ Normal tap water contains minerals that
are harmful to a battery. Use only dis-
tilled water for replenishing the battery.
@
To recharge the battery:
CAUTION:@ Do not attempt to charge a battery hast-
ily. Battery life may be shorter.
@
Yamaha recommend charging battery by
a Yamaha dealer or a battery dealer. If you
charge the battery yourself, read the battery
charger instructions carefully before charg-
ing and follow the points below.
1. Remove all caps from the battery cell.
2. Add distilled water to the specified level if
the electrolyte level is low.
3. Set the charging rate to 1.9 ampere and
charge the battery slowly until the explo-
sive gases become coming out vigor-
ously from battery cells.
To connect the battery terminals:
1. Make sure that the connections are cor-
rect when you insert the battery in the
watercraft.
2. Make sure that the breather hose is
properly connected and that it is not
damaged or obstructed.
3. Make sure that the battery is securely
held in place.
1Positive (+): Red lead
2Negative (–): Black lead
3Breather hose
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