YAMAHA TDM 900 2002 Owners Manual

SPECIFICATIONS
8-4
8
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 31.5 A @ 5,000 r/min
Battery
Model GT12B-4
Voltage, capacity 12 V, 10 Ah
Headlight typeQuar tz bulb (halogen)
Bulb voltage, wattage × quantity
Headlight 12 V, 55 W × 2
Auxiliary light 12 V, 5 W × 1
Tail/brake light 12 V, 5/21 W × 2
Turn signal light 12 V, 10 W × 4
Meter lighting 12 V, 2 W × 2
Neutral indicator light 14 V, 1.2 W × 1
High beam indicator light 14 V, 1.4 W × 1
Turn signal indicator light 14 V, 1.2 W × 2
Oil level warning light L.E.D.
Engine trouble warning light 14 V, 1.4 W × 1Fuses
Main fuse 40 A
Headlight fuse 15 A
Signaling system fuse 7.5 A
Ignition fuse 10 A
Parking lighting fuse 5 A
Turn signal and hazard light
fuse 10 A
Backup fuse (odometer and
clock) 5 A
Radiator fan fuse 20 A
Electronic Fuel Injection
System fuse 10 A
U5PSE0.book Page 4 Thursday, December 13, 2001 4:29 PM

SPECIFICATIONS
8-5
8
EAU03941
Conversion table CS-03EAll specification data in this manual are listed in SI and
METRIC UNITS.
Use this table to convert METRIC unit values to IMPERIAL
unit values.
Example:METRIC VALUE CONVERSION
FACTORIMPERIAL VALUE
2 mm× 0.03937 = 0.08 in
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
Metric unit Conversion factor Imperial unit
Torquem·kgf
m·kgf
cm·kgf
cm·kgf
× 7.233× 86.794× 0.0723× 0.8679ft·lb
in·lb
ft·lb
in·lb
Weightkg
g× 2.205× 0.03527lb
oz
Speed km/h× 0.6214 mi/h
Distancekm
m
m
cm
mm× 0.6214× 3.281× 1.094× 0.3937× 0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm
3)
cc (cm3)
L (liter)
L (liter)
× 0.03527× 0.06102× 0.8799× 0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskg/mm
kgf/cm
2
°
C
× 55.997× 14.2234× 1.8 + 32 lb/in
psi (lb/in
2)
°
F
U5PSE0.book Page 5 Thursday, December 13, 2001 4:29 PM

CONSUMER INFORMATION
9
Identification numbers ....................................................................... 9-1
Key identification number .................................................................. 9-1
Vehicle identification number ............................................................. 9-1
Model label ........................................................................................ 9-2
U5PSE0.book Page 1 Thursday, December 13, 2001 4:29 PM

9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02944
Identification numbers Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. KEY IDENTIFICATION NUMBER:CA-02E2. VEHICLE IDENTIFICATION
NUMBER:CA-02E3. MODEL LABEL INFORMATION:CA-01EEAU01041
Key identification number The key identification number is
stamped into the key tag. Record this
number in the space provided and use
it for reference when ordering a new
key.
EAU01043
Vehicle identification number The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:@ The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area. @
1. Key identification number
1. Vehicle identification number
U5PSE0.book Page 1 Thursday, December 13, 2001 4:29 PM

CONSUMER INFORMATION
9-2
9
EAU01050
Model label The model label is affixed to the frame
under the seat. (See page 3-11 for seat
removal and installation procedures.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.1. Model label
U5PSE0.book Page 2 Thursday, December 13, 2001 4:29 PM

10-INDEXAAir filter element, cleaning ...................... 6-16
Anti-theft alarm ........................................3-6BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-29
Brake and shift pedals, checking and
lubricating ............................................ 6-29
Brake fluid, changing ............................. 6-26
Brake fluid level, checking...................... 6-25
Brake lever...............................................3-8
Brake light switch (rear), adjusting ......... 6-23
Brake pads, checking............................. 6-24
Brake pedal..............................................3-8
Brake pedal position, adjusting .............. 6-23CCables, checking and lubricating............ 6-28
Care.........................................................7-1
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-22
Conversion table ......................................8-5
Coolant .................................................. 6-12
Changing .......................................... 6-13
Checking .......................................... 6-12
Coolant temperature gauge .....................3-5
Cowlings and panels, removing and
installing ................................................6-5DDimmer switch .........................................3-6
Drive chain, lubricating ........................... 6-28
Drive chain slack ................................... 6-26
Adjusting .......................................... 6-27
Checking .......................................... 6-26EEngine break-in ....................................... 5-4
Engine oil and oil filter element ................ 6-9
Engine stop switch................................... 3-7
Engine trouble warning light .................... 3-3FFront fork, adjusting ............................... 3-13
Front fork, checking ............................... 6-31
Fuel ......................................................... 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel level warning symbol ....................... 3-2
Fuel tank breather hose
(Germany only) ................................... 3-10
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-34HHandlebar switches ................................. 3-6
Hazard switch .......................................... 3-6
Headlight bulb, replacing ....................... 6-35
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-17
Ignition circuit cut-off system.................. 3-18
Indicator and warning lights ..................... 3-2
KKey identification number .........................9-1LLight switch ..............................................3-7
Luggage strap holders ...........................3-17MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-3PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-6
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1RRear suspension, lubricating ..................6-30SSafety information ....................................1-1
Seat .......................................................3-11
Shifting .....................................................5-3
Shift pedal ................................................3-8
Shift points (for Switzerland only) .............5-3
Shock absorber assembly, adjusting ......3-15
Sidestand ...............................................3-17
U5PSE0.book Page 1 Thursday, December 13, 2001 4:29 PM

INDEX
Sidestand, checking and lubricating....... 6-30
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starting the engine .................................. 5-1
Start switch .............................................. 3-7
Steering, checking ................................. 6-31
Storage.................................................... 7-4
Storage compartment ............................ 3-11
Supporting the motorcycle ..................... 6-37TTachometer unit ...................................... 3-5
Tail/brake light bulb, replacing ............... 6-36
Throttle cable free play, adjusting .......... 6-18
Throttle grip and cable, checking and
lubricating............................................ 6-29
Tires ...................................................... 6-19
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-42
Troubleshooting charts .......................... 6-43
Turn signal indicator lights ....................... 3-2
Turn signal light bulb, replacing ............. 6-37
Turn signal switch .................................... 3-6VValve clearance, adjusting ..................... 6-18
Vehicle identification number ................... 9-1WWheel bearings, checking...................... 6-32
Wheel (front).......................................... 6-38
Installing........................................... 6-39
Removing......................................... 6-38
Wheel (rear) .......................................... 6-39
Installing .......................................... 6-41
Removing ........................................ 6-39
U5PSE0.book Page 2 Thursday, December 13, 2001 4:29 PM

Shiro.fm Page 1 Thursday, June 7, 2001 11:38 AM

Shiro.fm Page 1 Thursday, June 7, 2001 11:38 AM

PRINTED IN JAPAN
2001 . 11 - 1.0 × 3 CR
(E) PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
5PS-28199-E0
OWNER’S MANUAL
TDM900