coolant YAMAHA TDR 125 2001 Owners Manual

EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY.................1-1
DESCRIPTION....................................................2-1
Left view...........................................................2-1
Right view.........................................................2-2
Controls and instruments..................................2-3
INSTRUMENT AND CONTROL FUNCTIONS....3-1
Main switch/steering lock..................................3-1
Indicator and warning lights..............................3-2
Speedometer unit.............................................3-3
Tachometer......................................................3-3
Coolant temperature gauge..............................3-4
Handlebar switches..........................................3-4
Clutch lever.......................................................3-6
Shift pedal.........................................................3-6
Brake lever.......................................................3-7
Brake pedal......................................................3-7
Fuel tank cap....................................................3-7
Fuel (except for Switzerland and Austria).........3-8
Fuel (for Switzerland and Austria)....................3-8
Catalytic converter
(for Switzerland and Austria)..........................3-9
2-stroke engine oil..........................................3-10
Fuel cock........................................................3-11
Starter (choke) lever ......................................3-12
Seat................................................................3-12Helmet holder.................................................3-13
Adjusting the shock absorber assembly.........3-13
YEIS handling precautions.............................3-14
YPVS..............................................................3-14
Sidestand........................................................3-15
Ignition circuit cut-off system..........................3-16
PRE-OPERATION CHECKS...............................4-1
Pre-operation check list....................................4-1
OPERATION AND IMPORTANT RIDING
POINTS...............................................................5-1
Starting a cold engine.......................................5-1
Starting a warm engine.....................................5-2
Shifting..............................................................5-3
Recommended shift points
(for Switzerland only)......................................5-3
Tips for reducing fuel consumption...................5-4
Engine break-in................................................5-4
Parking.............................................................5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR...............................................................6-1
OwnerÕs tool kit.................................................6-1
Periodic maintenance and lubrication chart......6-2
Removing and installing cowlings and panel....6-5
Checking the spark plug...................................6-7
123
456
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Transmission oil................................................6-8
Coolant...........................................................6-10
Cleaning the air filter element.........................6-13
Adjusting the carburetor.................................6-15
Adjusting the engine idling speed...................6-16
Adjusting the throttle cable free play..............6-17
Tires................................................................6-17
Wheels............................................................6-20
Adjusting the clutch lever free play.................6-20
Adjusting the brake lever free play.................6-21
Adjusting the brake pedal position..................6-22
Adjusting the rear brake light switch...............6-22
Checking the front and rear brake pads.........6-23
Checking the brake fluid level.........................6-24
Changing the brake fluid.................................6-25
Drive chain slack............................................6-25
Lubricating the drive chain..............................6-26
Checking and lubricating the cables...............6-27
Checking and lubricating the throttle grip
and cable......................................................6-28
Adjusting the Autolube pump..........................6-28
Checking and lubricating the brake and shift
pedals...........................................................6-29
Checking and lubricating the brake and
clutch levers..................................................6-29
Checking and lubricating the sidestand..........6-29Lubricating the rear suspension.....................6-30
Checking the front fork...................................6-30
Checking the steering.....................................6-31
Checking the wheel bearings.........................6-32
Battery............................................................6-32
Replacing the fuse..........................................6-33
Replacing a headlight bulb.............................6-34
Replacing the tail/brake light bulb...................6-35
Replacing a turn signal light bulb....................6-36
Supporting the motorcycle..............................6-37
Front wheel.....................................................6-37
Rear wheel.....................................................6-39
Troubleshooting..............................................6-41
Troubleshooting charts...................................6-42
MOTORCYCLE CARE AND STORAGE.............7-1
Care..................................................................7-1
Storage.............................................................7-4
SPECIFICATIONS...............................................8-1
Conversion table...............................................8-5
CONSUMER INFORMATION.............................9-1
Identification numbers......................................9-1
Key identification number.................................9-1
Vehicle identification number............................9-1
Model label.......................................................9-2
TABLE OF CONTENTS
789
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2-2
DESCRIPTION
12
3
4
5
6
7
8
9 8.OwnerÕs tool kit (page 6-1)
9.Fuse (page 6-33)
10.Air filter element(page 6-13)
11.Radiator cap (page 6-11)
12.Brake pedal (page 3-7, 6-22)
13.Coolant reservoir tank (page 6-10)14.Shock absorber spring preload
adjusting ring (page 3-13)
89
1011
12
13 14
Right view
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DESCRIPTION
12
3
4
5
6
7
8
9
2-3
1.Clutch lever (page 3-6, 6-20)
2.Left handlebar switches (page 3-4)
3.Speedometer unit(page 3-3)
4.Coolant temperature gauge (page 3-4)
5.Tachometer (page 3-3)6.Right handlebar switches (page 3-6)
7.Brake lever (page 3-7, 6-21)
8.Throttle grip (page 6-17, 6-28)
9.Fuel tank cap (page 3-7)
10.Main switch/steering lock (page 3-1)
1
2345
67
8 9
10
Controls and instruments
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3-4
01140120
10
0
3456
CH1
2
1.Coolant temperature gauge
2.Red zone
EAU01652
Coolant temperature gaugeWith the key in the ÒONÓ position, the
coolant temperature gauge indicates
the temperature of the coolant. The
coolant temperature varies with
changes in the weather and engine
load. If the needle reaches or enters
the red zone, stop the motorcycle
and let the engine cool. (See page
6-43 for further instructions.)
EC000002
cCDo not operate the engine if it is
overheated.INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
1
2
3
4
EAU00118
Handlebar switches
EAU00134
Light switch
Set this switch to Ò
'
Ó to turn on the
auxiliary light, meter lighting and tail-
light. Set the switch to Ò:Ó to turn on
the headlight also.
EAU00121
Dimmer switch
Set this switch to Ò&Ó for the high
beam and to Ò%Ó for the low beam.
EAU00127
Turn signal switch
To signal a right-hand turn, push this
switch to Ò6Ó. To signal a left-hand
turn, push this switch to Ò4Ó. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after
it has returned to the center position.
EAU00129
Horn switch Ò*Ó
Press this switch to sound the horn.
1.Light switch
2.Dimmer switch
3.Turn signal switch
4.Horn switch Ò*Ó
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4-1
EAU01114
PRE-OPERATION CHECKS
1
2
34
5
6
7
8
9The condition of a vehicle is the ownerÕs responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEMCHECKSPAGE
Fuel¥Check fuel level in fuel tank.
¥Refuel if necessary.
¥Check fuel line for leakage.3-7Ð3-9
Two-stroke engine oil¥Check oil level in oil tank.
¥If necessary, add recommended oil to specified level.
¥Check vehicle for oil leakage.3-10
Transmission oil¥Check oil level in transmission case.
¥If necessary, add recommended oil to specified level.6-8Ð6-10
Coolant¥Check coolant level in reservoir.
¥If necessary, add recommended coolant to specified level.
¥Check cooling system for leakage.6-10Ð6-13
Front brake¥Check operation.
¥If soft or spongy, have Yamaha dealer bleed hydraulic system.
¥Check lever free play.
¥Adjust if necessary.
¥Check fluid level in reservoir.
¥If necessary, add recommended brake fluid to specified level.
¥Check hydraulic system for leakage.3-7, 6-21, 6-23Ð6-24
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6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
6
20
*Autolube pump¥Check operation.
¥Bleed if necessary.ÖÖÖÖ
21Transmission oil¥Check.ÖÖÖÖÖÖ
¥Change.ÖÖ
22*Cooling system¥Check coolant level and vehicle for coolant leakage.ÖÖÖÖÖ
¥Change.Every 3 years
23*Front and rear brake
switches¥Check operation.ÖÖÖÖÖÖ
24Moving parts and cables¥Lubricate.ÖÖÖÖÖ
25*Lights, signals and
switches¥Check operation.
¥Adjust headlight beam.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
16121824
EAU03541
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
9Replace the brake hoses every four years and if cracked or damaged.
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6-10
EC000077
cC8In order to prevent clutch slip-
page (since the transmission
oil also lubricates the clutch),
do not mix any chemical addi-
tives with the oil.
8Make sure that no foreign
material enters the transmis-
sion.6.Start the engine, and then let it
idle for several minutes while
checking the transmission for oil
leakage. If oil is leaking, immedi-
ately turn off the engine and
check for the cause.
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9 Recommended transmission oil:
See page 8-1
Oil quantity:
Periodic oil change:
0.75 L
Total amount (dry transmission):
0.8 L
1
2
1.Maximum level mark
2.Minimum level mark2.Check the coolant level in the
coolant reservoir.NOTE:
The coolant should be between the
minimum and maximum level marks.3.If the coolant is at or below the
minimum level mark, open the
reservoir cap, add coolant to the
maximum level mark, and then
close the reservoir cap.
EAU03761
CoolantTo check the coolant level
1.Place the motorcycle on a level
surface and hold it in an upright
position.NOTE:
8The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
8Make sure that the motorcycle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
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EW000067
wNever attempt to remove the radia-
tor cap when the engine is hot.NOTE:
If the engine overheats, see page
6-43 for further instructions.
6-11
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU03746
To change the coolant
1.Place the motorcycle on a level
surface and let the engine cool if
necessary.
2.Remove the seat. (See page
3-12 for seat removal and instal-
lation procedures.)
3.Remove the radiator cover and
cowling B. (See pages 6-6 for
cowling removal and installation
procedures.)
4.Remove the radiator cap .
EW000067
wNever attempt to remove the radia-
tor cap when the engine is hot.
1
1.Radiator cap
1
5.Place a container under the
engine to collect the used
coolant.
6.Remove the coolant drain bolt
and disconnect the hose on the
side of the reservoir to drain the
reservoir.
7.After the coolant is completely
drained, thoroughly flush the
cooling system with clean tap
water.
8.Install the coolant drain bolt, and
then tighten it to the specified
torque.1.Coolant drain bolt
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6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
1
NOTE:
Check the washer for damage and
replace it if necessary.9.Install the reservoir tank hose.1.Hose
Tightening torque:
Coolant drain bolt:
8 Nm (0.8 m0kg)
10.Pour the recommended coolant
into the radiator until it is full.
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol
antifreeze containing corrosion
inhibitors for aluminum engines
Coolant quantity:
Total amount:
1.05 L
Coolant reservoir capacity:
0.35 L
EC000080
cC8If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
8If water has been used instead
of coolant, replace it with
coolant as soon as possible,
otherwise the engine may not
be sufficiently cooled and the
cooling system will not be pro-
tected against frost and corro-
sion.
8If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possi-
ble, otherwise the effective-
ness of the coolant will be
reduced. 11.Install the radiator cap, start the
engine, let it idle for several min-
utes, and then turn it off.
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