check oil YAMAHA TMAX 2009 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
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9
9. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
10. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP

Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE

ECA11620

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-
rial enters the crankcase.
11. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
12. Turn the engine off, and then
check the oil level and correct it if
necessary.
13. Reset the oil change indicator.
(See page 3-8.)
TIP

If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12.3 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31.1 ft·lbf)
1

Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter cartridge replacement:
2.90 L (3.07 US qt, 2.55 Imp.qt)
1. “CD” specification
2. “ENERGY CONSERVING II”
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
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67
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periodic oil change to be indicated at

the correct time.
EAU19996
Chain drive oil
The chain drive oil should be changed
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on a level sur-
face.
2. Remove panel E. (See page 6-7.)
3. Place an oil pan under the chain
drive case to collect the used oil.
4. Remove the oil filler cap and drain
bolt to drain the oil from the chain
drive case.
5. Install the chain drive oil drain bolt,
and then tighten it to the specifiedtorque.
6. Refill with the specified amount of
the recommended oil.
7. Wipe the dipstick clean, insert it
into the oil filler hole (without
screwing it in), and then remove it
to check the oil level.
TIP

The chain drive oil should be between
the minimum and maximum level
marks.
1. Chain drive oil filler cap
2. Chain drive oil drain bolt
1
2

Tightening torque:
Chain drive oil drain bolt:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended chain drive oil:
See page 8-1.
Oil quantity:
0.70 L (0.74 US qt, 0.62 Imp.qt)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
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8. If the chain drive oil is below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
9. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
NOTICE

ECA15010

Make sure that no foreign mate-
rial enters the chain drive case.

Make sure that no oil gets on the
tire or wheel.
10. Check the chain drive case for oil
leakage. If leakage is found, check
for the cause.11. Install the panel.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46330
To check the coolant level
1. Place the vehicle on the center-
stand.
TIP


The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP

The coolant should be between the
minimum and maximum level marks.
1. Maximum level mark
2. Minimum level mark
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
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67
8
9
when refilling. Water will signifi-
cantly lower the boiling point of the
fluid and may result in vapor lock,
and dirt may clog the ABS hydrau-
lic unit valves.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.

As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.

Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
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67
8
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WARNING

EWA10741
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
EAU23272
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.

[EWA10751]

2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE

ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
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3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.

EAU23762
Replacing the headlight bulb
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
NOTICE

ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
1. Disconnect the headlight coupler,and then remove the headlight
bulb cover.
2. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
Specified fuses:
Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse:
XP500A 30.0 A
ABS solenoid fuse:
XP500A 20.0 A
Backup fuse:
10.0 A
1. Do not touch the glass part of the bulb.
1. Headlight coupler
2. Bulb cover
1
2

SCOOTER CARE AND STORAGE
7-4
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fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and the spark plugs.
b. Pour a teaspoonful of engine oil
into the spark plug bores.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.

[EWA10951]

4. Lubricate all control cables and the
pivoting points of all levers andpedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-27.
TIP

Make any necessary repairs before
storing the scooter.

INDEX
A
ABS (for ABS models) .............................3-14
ABS warning light (for ABS models) ..........3-3
Acceleration and deceleration ...................5-2
Air filter element, replacing ......................6-17
Anti-theft alarm (optional) ........................3-11
Auxiliary light bulb, replacing ...................6-34
B
Battery .....................................................6-27
Brake fluid, changing ...............................6-24
Brake fluid level, checking .......................6-23
Brake lever, front .....................................3-12
Brake lever, rear ......................................3-13
Brake levers, lubricating ..........................6-25
Braking ......................................................5-3
C
Care ...........................................................7-1
Catalytic converter ...................................3-18
Centerstand and sidestand, checking and
lubricating ..............................................6-25
Chain drive oil ..........................................6-14
Coolant ....................................................6-15
Coolant temperature gauge .......................3-5
D
Dimmer switch .........................................3-11
E
Engine break-in .........................................5-4
Engine idling speed .................................6-17
Engine oil and oil filter cartridge ..............6-11
Engine stop switch...................................3-12
Engine trouble warning light ......................3-3
F
Front and rear brake lever free play ........6-21
Front and rear brake pads, checking .......6-22Front fork, checking ................................. 6-26
Fuel ......................................................... 3-16
Fuel consumption, tips for reducing .......... 5-3
Fuel gauge ................................................ 3-5
Fuel tank cap ........................................... 3-15
Fuses, replacing ...................................... 6-29
H
Handlebar switches ................................. 3-11
Hazard switch .......................................... 3-12
Headlight bulb, replacing ......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-12
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-23
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-33
M
Main switch/steering lock .......................... 3-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-6
P
Panels, removing and installing................. 6-7
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-11Periodic maintenance and lubrication
chart ........................................................ 6-3
R
Rear brake lock lever .............................. 3-14
Rear brake lock lever cable, adjusting .... 6-21
Rear view mirrors .................................... 3-22
Rider backrest, adjusting......................... 3-19
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-18
Shock absorber assembly ....................... 3-22
Sidestand ................................................ 3-23
Spark plugs, checking ............................. 6-10
Specifications ............................................ 8-1
Speedometer............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch.............................................. 3-12
Steering, checking................................... 6-27
Storage...................................................... 7-3
Storage compartments ............................ 3-20
T
Tail/brake light ......................................... 6-32
Throttle cable free play, checking ........... 6-18
Throttle grip and cable, checking and
lubricating ............................................. 6-24
Tires ........................................................ 6-19
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-34
Troubleshooting charts............................ 6-35
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing .... 6-32
Turn signal switch ................................... 3-11