maintenance YAMAHA TMAX 2011 Owner's Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
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Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To access the battery
1. Remove panel B. (See page 6-7.)
2. Remove the rubber cover shown
by removing the quick fasteners.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE

ECA16521
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE:
When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.

[ECA16302]

2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
NOTICE

ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
1. Quick fastener
2. Rubber cover
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1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU46310
Replacing the fuses
The main fuse and the fuse box, which
contains the fuses for the individual cir-
cuits, are located under panel B. (See
page 6-7.)
1. Remove panel B. (See page 6-7.)
2. Remove the rubber cover shown
by removing the quick fasteners.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
WARNING! Do not
use a fuse of a higher amperagerating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]

For XP500For XP500A
For XP500
1. Quick fastener
2. Rubber cover
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1. Main fuse
2. Spare main fuse
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2
1. Main fuse
2. Spare main fuse
1. Fuse box
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PERIODIC MAINTENANCE AND ADJUSTMENT
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9For XP500A For XP500 For XP500A

1. Fuse box
2. ABS solenoid fuse
3. ABS motor fuse
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1. Headlight fuse
2. Ignition fuse
3. Backup fuse (for clock and rear storage
compartment light)
4. Radiator fan fuse
5. Fuel injection system fuse
6. Signaling system fuse
7. Spare fuse
8. Parking lighting fuse
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7 7 8
123456

1. Headlight fuse
2. Ignition fuse
3. Backup fuse (for clock and rear storage
compartment light)
4. Radiator fan fuse
5. Fuel injection system fuse
6. Signaling system fuse
7. Spare fuse
8. ABS control unit fuse
9. Parking lighting fuse
10.Spare fuse
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7 7 9
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810
23456

PERIODIC MAINTENANCE AND ADJUSTMENT
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3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.

EAU23764
Replacing the headlight bulb
This model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.
NOTICE

ECA10650
Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.

Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
2. Unhook the headlight bulb holder,
and then remove the burnt-out bulb.
Specified fuses:
Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse:
XP500A 30.0 A
ABS solenoid fuse:
XP500A 20.0 A
Backup fuse:
10.0 A
1. Do not touch the glass part of the bulb.
1. Headlight coupler
2. Headlight bulb cover
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PERIODIC MAINTENANCE AND ADJUSTMENT
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3. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
4. Install the headlight bulb cover,
and then connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.

EAU43040
Tail/brake light
If the tail/brake light does not come on,
have a Yamaha dealer check its electri-
cal circuit or replace the bulb.
EAU43051
Replacing a front turn signal
light bulb
1. Place the scooter on the center-
stand.
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by turning it clockwise.
1. Headlight bulb holder
2. Unhook.
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1. Turn signal light bulb socket
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAUT1330
Rear turn signal light bulb
If a rear turn signal light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU24313
Replacing the license plate
light bulb
1. Remove the license plate light unit
by removing the screws.
2. Remove the license plate light bulb
socket (together with the bulb) by
pulling it out.3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the license plate light unit by
installing the screws.
1. Screw
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1. License plate light unit
2. License plate light bulb socket
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU43233
Replacing an auxiliary light
bulb
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove the auxiliary light bulb
socket (together with the bulb) by
pulling it out.
2. Remove the burnt-out bulb by pull-
ing it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the
bulb) by pushing it in.
EAU25881
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING

EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
1. Auxiliary light bulb socket
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU42502
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.

PERIODIC MAINTENANCE AND ADJUSTMENT
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9Engine overheating
WARNING

EWAT1040

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.

INDEX
A
ABS (for ABS models) ............................. 3-15
ABS warning light (for ABS models) .......... 3-4
Acceleration and deceleration ................... 5-2
Air filter element, replacing ...................... 6-17
Anti-theft alarm (optional) ........................ 3-11
Auxiliary light bulb, replacing ................... 6-34
B
Battery ..................................................... 6-27
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-13
Brake lever, rear ...................................... 3-13
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3
C
Care ........................................................... 7-1
Catalytic converter ................................... 3-18
Centerstand and sidestand, checking
and lubricating ....................................... 6-25
Chain drive oil .......................................... 6-14
Coolant .................................................... 6-15
Coolant temperature gauge ....................... 3-6
D
Dimmer switch ......................................... 3-12
E
Engine break-in ......................................... 5-4
Engine idling speed ................................. 6-17
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-12
Engine trouble warning light ...................... 3-3
F
Front and rear brake lever free play,
checking ................................................ 6-21Front and rear brake pads, checking....... 6-22
Front fork, checking ................................. 6-26
Fuel ......................................................... 3-17
Fuel consumption, tips for reducing .......... 5-3
Fuel gauge ................................................ 3-5
Fuel tank cap ........................................... 3-16
Fuses, replacing ...................................... 6-29
H
Handlebar switches ................................. 3-11
Hazard switch .......................................... 3-12
Headlight bulb, replacing ......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-12
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-24
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
L
License plate light bulb, replacing ........... 6-33
M
Main switch/steering lock .......................... 3-2
Maintenance and lubrication, periodic ....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-6
P
Panels, removing and installing................. 6-7
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-12
R
Rear brake lock lever .............................. 3-14
Rear brake lock lever cable, adjusting .... 6-21
Rear view mirrors .................................... 3-22
Rider backrest, adjusting ........................ 3-19
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat......................................................... 3-19
Shock absorber assembly....................... 3-23
Sidestand ................................................ 3-23
Spark plugs, checking ............................. 6-10
Specifications ............................................ 8-1
Speedometer ............................................ 3-5
Starting off................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................. 3-12
Steering, checking .................................. 6-27
Storage ..................................................... 7-3
Storage compartments............................ 3-21
T
Tail/brake light......................................... 6-32
Throttle grip and cable, checking and
lubricating ............................................. 6-24
Throttle grip free play, checking .............. 6-18
Tires ........................................................ 6-19
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-34
Troubleshooting charts ........................... 6-35
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing.... 6-32
Turn signal switch ................................... 3-12