ignition YAMAHA TMAX 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ............................................. 3-3
Speedometer ................................... 3-5
Tachometer ..................................... 3-5
Multi-function display ....................... 3-5
Handlebar switches ....................... 3-12
Front brake lever ........................... 3-13
Rear brake lever ............................ 3-14
Rear brake lock lever..................... 3-15
ABS (for ABS models) .. ................. 3-15
Fuel tank cap ................................. 3-16
Fuel................................................ 3-17
Catalytic converter ......................... 3-19
Seat ............................................... 3-19
Adjusting the rider backrest ........... 3-20
Helmet holder ................................ 3-21
Storage compartments .................. 3-21
Windshield ..................................... 3-23
Rear view mirrors .......................... 3-25 Shock absorber assembly ............. 3-25
Sidestand ...................................... 3-26
Ignition circuit cut-
off system ......... 3-26
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-3
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plugs .............. 6-10
Engine oil and oil filter cartridge .... 6-11
Coolant .......................................... 6-14
Replacing the air filter element...... 6-15 Adjusting the engine idling
speed............ ............................ .. 6-16
Checking the throttle grip free play ............................................. 6-17
Valve clearance ............................. 6-17
Tires ............................................... 6-17
Cast wheels ................................... 6-19
Checking the front and rear brake
lever free play ............................. 6-20
Adjusting the rear brake lock cable ........................................... 6-21
Checking the rear brake lock ......... 6-21
Checking the front and rear brake pads............................................ 6-22
Checking the brake fluid level ........ 6-23
Changing the brake fluid ................ 6-24
Drive belt slack .............................. 6-24
Checking and lubricating the cables ......................................... 6-24
Checking and lubricating the
throttle grip and cable ................. 6-25
Lubricating the front and rear brake levers ................................ 6-25
Checking and lubricating the centerstand and sidestand ......... 6-26
Checking the front fork................... 6-26
Checking the steering .................... 6-27
Checking the wheel bearings......... 6-27
Battery ........................................... 6-28
Replacing the fuses ....................... 6-30
Replacing the headlight bulb ......... 6-3259C-9-E2.book 1 ページ ２０１３年６月１８日　火曜日　午後１時３３分

INSTRUMENT AND CONTROL FUNCTIONS
3-2
234
5
6
7
8
9
ference.
EAU10473
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for codere-registering.
EAU10561
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary lightcome on, and the engine can be start-
ed. The key cannot be removed.
TIPThe headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF” or thesidestand is moved down.
EAU10662
OFF
All electrical syst
ems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.
EAU10685
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
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INSTRUMENT AND CONTROL FUNCTIONS
3-17
1
23
4
5
6
7
8
9To install the fuel tank cap
1. Align the match marks, insert the fuel tank cap into the tank opening,
and then push down on the cap.
2. Turn the key counterclockwise to the original position, and then re- move it.
3. Close the lid.
WARNING
EWA11262
Make sure that the fuel tank cap is
properly installed and locked in
place before riding the scooter.Leaking fuel is a fire hazard.
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions.
1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
1. Fuel tank cap
1. Match marks
1
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-26
234
5
6
7
8
9
EAU15306
SidestandThe sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See the following section for an expla-
nation of the ignition circuit cut-off sys-tem.)
WARNING
EWA10242
The vehicle must not be ridden with
the sidestand down, or if the sides-
tand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have aYamaha dealer repair it if it does not
function properly.
EAU45053
Ignition circuit cut-off systemThe ignition circuit cut-off system (com-
prising the sidestand switch and brake
light switches) has the following func-
tions.
It prevents starting when the side-
stand is up, but neither brake is ap-
plied.

It prevents starting when either
brake is applied, but the sidestand
is still down.

It cuts the running engine when the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
1
2
34
5
6
7
8
9
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-22, 6-23
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing. 6-17, 6-25
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 6-17, 6-19
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 6-25
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 6-26
Chassis fasteners Make sure that all nuts, bolts
and screws are properly tightened.
Tighten if necessary. —
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle. 3-26
ITEM CHECKS PAGE
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5-1
2
3
456
7
8
9
OPERATION AND IMPORTANT RIDING POINTS
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accidentor injury.
EAU48711
TIPThis model is equipped with:
a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the multi-function display in-
dicates error code 30, but this is
not a malfunction. Turn the key to
“OFF” and then to “ON” to clear the
error code. Failing to do so will pre-
vent the engine from starting even
though the engine will crank when
pushing the start switch.

an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start switchto restart the engine.
EAU54012
Starting the engineNOTICE
ECA10251
See page 5-4 for engine break-in in-
structions prior to operating the ve-hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up.
See page 3-26 for more information.
1. Turn the key to “ON” and make sure that the engine stop switch is
set to “ ”.
The following warning light, indica-
tor light and indicators should
come on for a few seconds, then
go off.

Engine trouble warning light

Immobilizer system indicator
light

V-belt replacement indicator

Oil change indicator
NOTICE
ECA17821
If the above warning light, indicator
light, or indicators do not come on
initially when the key is turned to
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
1
2
3
4
56
7
8
9For XP500 For XP500A
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Spare fuse
2. Parking lighting fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
3
4
56
7 8
2
1
1. Spare fuse
2. ABS control unit fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Parking lighting fuse
1 2
1
3
5 4
6
7
1
9
18
Specified fuses:
Main fuse:40.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 15.0 A
Ignition fuse: 7.5 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse: 10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse: XP500A 30.0 A
ABS solenoid fuse: XP500A 20.0 A
Backup fuse:
7.5 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
1
2
3
4
56
7
8
9
EAU52051
Replacing an auxiliary light
bulb1. Remove panel A. (See page 6-8.)
2. Remove the auxiliary light socket
(together with the bulb) by pulling it
out.
3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by pushing it
in.
6. Install the panel.
EAU25882
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Auxiliary light bulb socket1
1. Auxiliary light bulb
2. Auxiliary light bulb socket
1 2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
1
2
3
4
56
7
8
9
EAU42505
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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SPECIFICATIONS
8-2
2
3
4
5
6
789
Rear tire:Type:Tubeless
Size: 160/60R15 M/C 67H
Manufacturer/model: DUNLOP/GPR-100L
Manufacturer/model:
BRIDGESTONE/BT012RLoading:Maximum load:XP500 198 kg (437 lb)
XP500A 194 kg (428 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Loading condition: XP500 90–198 kg (198–437 lb)
XP500A 90–194 kg (198–428 lb)
Front:225 kPa (2.25 kgf/cm2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm2, 41 psi)
Front wheel:Wheel type: Cast wheel Rim size:
15M/C x MT3.50
Rear wheel:Wheel type:Cast wheel
Rim size: 15M/C x MT5.00Front brake:Type:Dual disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Single disc brake
Operation:
Left hand operation
Specified brake fluid: DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 120.0 mm (4.72 in)Rear suspension:Type:Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel:
116.0 mm (4.57 in)
Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTZ12S
Voltage, capacity: 12 V, 11.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage  quantity:Headlight:
12 V, 55.0 W  2
Tail/brake light: LED
Front turn signal light: 12 V, 21.0 W  2
Rear turn signal light:
12 V, 21.0 W  2
Auxiliary light: 12 V, 5.0 W  1
License plate light: 12 V, 5.0 W  1
Meter lighting:
LED
High beam indicator light: LED
Turn signal indicator light: LED
59C-9-E2.book 2 ページ ２０１３年６月１８日　火曜日　午後１時３３分