oil filter YAMAHA TRACER 900 2016 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: TRACER 900, Model: YAMAHA TRACER 900 2016Pages: 114, PDF Size: 3.29 MB
Page 6 of 114
Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-6
D-mode (drive mode).................... 3-18
Handlebar switches ...................... 3-19
Clutch lever .................................. 3-21
Shift pedal .................................... 3-21
Brake lever.................................... 3-21
Brake pedal .................................. 3-22
ABS .............................................. 3-22
Traction control system ................ 3-23
Fuel tank cap ................................ 3-25
Fuel ............................................... 3-25
Fuel tank breather hose and overflow hose ............................ 3-27
Catalytic converter ....................... 3-27
Seats ............................................ 3-28
Adjusting the rider seat height...... 3-29
Helmet holder ............................... 3-31
Storage compartment .................. 3-32
Windshield .................................... 3-32 Adjusting the front fork ................. 3-33
Adjusting the shock absorber
assembly.................................... 3-34
Luggage strap holders .................. 3-36
Sidestand ...................................... 3-36
Ignition circuit cut-off system ....... 3-37
Auxiliary DC jack ........................... 3-39
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge.... 6-10 Coolant ......................................... 6-12
Air filter element ............................ 6-15
Checking the engine idling
speed ........................................ 6-16
Checking the throttle grip free
play ............................................ 6-16
Valve clearance............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Adjusting the clutch lever free play ............................................ 6-19
Checking the brake lever free play ............................................ 6-20
Brake light switches ..................... 6-21
Checking the front and rear
brake pads ................................ 6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the
drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the centerstand and sidestand........ 6-28U2PPE2E0.book Page 1 Tuesday, June 9, 2015 1:57 PM
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Description
2-1
2
EAU10411
Left view
2
1
3
7,8
4,5,69
13
10
11
14
12
1. Front fork spring preload adjusting bolt (page 3-33)
2. Shock absorber assembly rebound damping force adjusting screw (page 3-34)
3. Battery (page 6-30)
4. Fuse box 1 (page 6-31)
5. Main fuse (page 6-31)
6. Fuel injection system fuse (page 6-31)
7. Storage compartment (page 3-32)
8. Owner’s tool kit (page 6-2) 9. Seat lock (page 3-28)
10.Shock absorber assembly spring preload adjusting ring (page 3-34)
11.Shift pedal (page 3-21)
12.Engine oil drain bolt (page 6-10)
13.Engine oil filter cartridge (page 6-10)
14.Coolant drain bolt (page 6-13)
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Operation and important ri din g points
5-4
5
EAU64150
Recommen ded shift points
The recommended shift points during
acceleration and deceleration are
shown in the table below.
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU63170
0–1000 km (0–600 mi)
Avoid prolonged operation above 5600
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dge or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6800
r/min.
Shift up points:
1st → 2nd: 20 km/h (12 mph)
2nd → 3rd: 30 km/h (19 mph)
3rd → 4th: 40 km/h (25 mph)
4th → 5th: 50 km/h (31 mph)
5th → 6th: 60 km/h (37 mph)
Shift down points:
6th → 5th: 45 km/h (28 mph)
5th → 4th: 35 km/h (22 mph)
4th → 3rd: 25 km/h (16 mph)
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Periodic maintenance an d a djustment
6-6
6
20 *Front fork • Check operation and for oil leak-
age. √√√√
21 *Shock a
bsor ber as-
sem bly • Check operation and shock ab-
sorber for oil leakage. √√√√
22 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
23 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
24 En
gine oil filter car-
tri dge • Replace.
√√√
25 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle grip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
OD
OME T ER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-7
6
EAU18681
TIP Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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Periodic maintenance and adjustment
6-10
6
EAU1987B
Engine oil and oil filter car-
tridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the engine oil level check
window located at the bottom-
right side of the crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Place the vehicle on a level surfa- ce.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge
is not being replaced.5. Remove the oil filter cartridge withan oil filter wrench.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1
2
34
1. Engine oil drain bolt
2. Gasket
1
2
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Periodic maintenance an d a djustment
6-11
6
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
1. Oil filter wrench
2. Oil filter cartridge
2
1
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
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Periodic maintenance an d a djustment
6-12
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU40157
To check the coolant level1. Place the vehicle on the center- stand.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the mi-
nimum and maximum level marks.
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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Specifications
8-1
8
Dimensions:Overall length:2160 mm (85.0 in)
Overall width:
950 mm (37.4 in)
Overall height: 1345/1375 mm (53.0/54.1 in)
Seat height: 845/860 mm (33.3/33.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 3.0 m (9.84 ft)Wei ght:Curb weight:
210 kg (463 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 3-cylinder
Displacement: 847 cm³
Bore × stroke:
78.0 × 59.1 mm (3.07 × 2.33 in) Compression ratio:
11.5 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 18 L (4.8 US gal, 4.0 Imp.gal) Fuel reserve amount:
2.6 L (0.69 US gal, 0.57 Imp.gal)
Fuel injection:Throttle body:
ID mark: 1RC1 00Spark plu g(s):Manufacturer/model:
NGK/CPR9EA9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
1.681 (79/47)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.667 (40/15)
2nd: 2.000 (38/19)
3rd: 1.619 (34/21)
4th:
1.381 (29/21)
5th: 1.190 (25/21)
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10-1
10
Index
AABS....................................................... 3-22
ABS warning light ................................... 3-5
Air filter element.................................... 6-15
Auxiliary DC jack .................................. 3-39
Auxiliary lights....................................... 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and
lubricating........................................... 6-27
Brake and shift pedals, checking and lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-21
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-22
Brake/tail light....................................... 6-34CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converter ............................... 3-27
Centerstand and sidestand, checking and lubricating ................................... 6-28
Clutch lever........................................... 3-21
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-12DDimmer/Pass switch............................. 3-19
D-mode (drive mode)............................ 3-18
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-23
EEngine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-16
Engine oil and oil filter cartridge........... 6-10
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-4FFront and rear brake pads, checking ... 6-21
Front fork, adjusting ............................. 3-33
Front fork, checking ............................. 6-29
Fuel ...................................................... 3-25
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow hose ................................................... 3-27
Fuel tank cap........................................ 3-25
Fuses, replacing ................................... 6-31HHandlebar switches ............................. 3-19
Hazard switch ...................................... 3-20
Headlights ............................................ 6-34
Helmet holder....................................... 3-31
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-19IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-37
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-35
Luggage strap holders ......................... 3-36MMain switch/steering lock ...................... 3-2 Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Menu switch ......................................... 3-20
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-8
Parking.................................................... 5-5
Part locations.......................................... 2-1RRider seat height, adjusting .................. 3-29SSafety information................................... 1-1
Seats ..................................................... 3-28
Select switch ........................................ 3-20
Shifting.................................................... 5-2
Shift pedal............................................. 3-21
Shock absorber assembly, adjusting ... 3-34
Sidestand.............................................. 3-36
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Steering, checking ................................ 6-29
Stop/Run/Start switch .......................... 3-19
Storage ................................................... 7-4
Storage compartment........................... 3-32
Swingarm pivots, lubricating ................ 6-28
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