maintenance YAMAHA TRACER 900 GT 2018 Service Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2018, Model line: TRACER 900 GT, Model: YAMAHA TRACER 900 GT 2018Pages: 120, PDF Size: 9.6 MB
Page 98 of 120

Periodic maintenance an d a djustment
6-30
6 b
urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To char ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char
ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional battery
char ger will damag e the b attery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure to turn the main
switch off, then disconnect the
ne gative lea d before discon-
nectin g the positive lea d.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully
charge it if necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
in g the b attery, be sure to turn
the main switch off, then con- nect the positive lea
d before
connectin g the ne gative lea d.
[ECA16842]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a d ischar ged battery can
cause permanent battery damag e.
UB1JE0E0.book Page 30 Tuesday, February 13, 2018 9:12 AM
Page 99 of 120

Periodic maintenance an d a djustment
6-31
6
EAU63134
Replacin g the fusesThe fuse boxes and individual fuses
are located under the rider seat (see
page 3-34) and behind panel A (see
page 6-9).
To access fuse box 1, the main fuse,
and the fuel injection system fuse, re-
move the rider seat. (See page 3-34.)
TIPTo access the fuel injection system
fuse, remove the starter relay cover by
pulling it upward.
To access fuse box 2 and fuse box 3,
remove panel A. (See page 6-9.)
1. Fuse box 1
2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse1 3
4
2
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer sys- tem)
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
1
2
345
6
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1. Fuse box 2
2. Fuse box 3
3
2
1
1
2
UB1JE0E0.book Page 31 Tuesday, February 13, 2018 9:12 AM
Page 100 of 120

Periodic maintenance an d a djustment
6-32
6
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to avoi
d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Parking lighting fuse
2. Headlight fuse
3. Plug +12V fuse (DC connector, option)
4. Plug +12V fuse (DC jack)
5. Cruise control fuse
6. Brake light fuse
7. Signaling system fuse
8. Fog lamp fuse (option)
9. ABS control unit fuse
10.Seat heater fuse (option)
11.Spare fuse
12.Ignition fuse
123411
121110987
6
5
Specifie d fuses:
Main fuse: 50.0 A
Fuel injection system fuse:
20.0 A
Specifie d fuses (fuse box 1):
Radiator fan motor fuse: 15.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
Specifie d fuses (fuse box 2):
Fog lamp fuse:
2.0 A
Brake light fuse:
1.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
ABS control unit fuse:
7.5 A
Seat heater fuse: 7.5 A
Specifie d fuses (fuse box 3):
Headlight fuse:
7.5 A
Parking lighting fuse: 7.5 A
Cruise control fuse: 1.0 A
Plug +12V fuse:
2.0 A
Plug +12V fuse: 2.0 A
UB1JE0E0.book Page 32 Tuesday, February 13, 2018 9:12 AM
Page 101 of 120

Periodic maintenance an d a djustment
6-33
6
EAU77470
Hea dlig htsThis model is equipped with LED-type
headlights.
If a headlight does not come on, check
the fuses and then have a Yamaha
dealer check the vehicle.TIPWhen the headlights are set to low
beam, one headlight will come on.
When the headlights are set to high
beam or the passing switch is pushed,
both headlights should come on.NOTICE
ECA16581
Do not affix any type of tinte d film or
stickers to the head lig ht lens.
EAU54502
Auxiliary li ghtsThis model is equipped with LED-type
auxiliary lights.
If an auxiliary light does not come on,
have a Yamaha dealer check it.
EAU70540
Brake/tail li ghtThis model is equipped with an LED-
type brake/tail light.
If the brake/tail light does not come on,
have a Yamaha dealer check it.
1. Auxiliary light
1
1
UB1JE0E0.book Page 33 Tuesday, February 13, 2018 9:12 AM
Page 102 of 120

Periodic maintenance an d a djustment
6-34
6
EAU24205
Replacin g a turn si gnal li ght
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise. 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
ti g hten the screw, otherwise the
lens may break.
[ECA11192] EAU58010
Replacin
g the license plate
li g ht bul b1. Remove the license plate light unit
by removing the nuts and collars,
and then remove the license plate
light bulb socket (together with the
bulb) by pulling it out.
2. Remove the burnt-out bulb by pulling it out.
1. Turn signal light lens
2. Screw
1
2
1. Turn signal light bulb
1
1. License plate light unit
2. Collar
3. Nut
4. License plate light bulb socket
1
22
4
3
3
UB1JE0E0.book Page 34 Tuesday, February 13, 2018 9:12 AM
Page 103 of 120

Periodic maintenance an d a djustment
6-35
6
3. Insert a new bulb into the socket.
4. Install the socket (together with
the bulb) by pushing it in, and then
install the license plate light unit by
installing the collars and nuts.
EAU25872
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
1. License plate light bulb
1
UB1JE0E0.book Page 35 Tuesday, February 13, 2018 9:12 AM
Page 104 of 120

Periodic maintenance an d a djustment
6-36
6
EAU42365
Trou bleshootin g chartsStartin g pro blems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
UB1JE0E0.book Page 36 Tuesday, February 13, 2018 9:12 AM
Page 105 of 120

Periodic maintenance an d a djustment
6-37
6
En
gine overheatin g
WARNING
EWA10401
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
After removin g the ra diator cap retainin g b olt, place a thick ra g, like a towel, over the ra diator cap, an d then
slowly rotate the cap counterclockwise to the detent to allow any resi dual pressure to escape. When the hiss-
in g soun d has stoppe d, press down on the cap while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UB1JE0E0.book Page 37 Tuesday, February 13, 2018 9:12 AM
Page 115 of 120

Consumer information
9-2
9
The model label is affixed to the loca-
tion shown. Record the information on
this label in the space provided. This
information will be needed when order-
ing spare parts from a Yamaha dealer.
EAU69910
Dia
gnostic connectorThe diagnostic connector is located as
shown.
EAU74702
Vehicle data recor din gThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
Yamaha will not disclose this data to a
third party except: With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner
1. Diagnostic connector
1
UB1JE0E0.book Page 2 Tuesday, February 13, 2018 9:12 AM
Page 116 of 120

10-1
10
IndexAABS ....................................................... 3-27
ABS warning light ................................... 3-6
Air filter element .................................... 6-15
Auxiliary DC connector ......................... 3-44
Auxiliary DC jack ................................... 3-43
Auxiliary lights ....................................... 6-33BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-26
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-26
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-20
Brake pedal........................................... 3-27
Brake/tail light ....................................... 6-33CCables, checking and lubricating ......... 6-25
Canister................................................. 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-33
Centerstand and sidestand, checking
and lubricating .................................... 6-27
Clutch lever ........................................... 3-25
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-13
Cruise control indicator lights ................. 3-5
Cruise control switches .......................... 3-4
Cruise control system ............................. 3-8
DData recording, vehicle .......................... 9-2
Diagnostic connector ............................. 9-2
Dimmer/Pass switch .............................. 3-4
Display, main screen ............................ 3-11
Display, menu screen ........................... 3-15
D-mode (drive mode) ........................... 3-25
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23
Drive mode switch.................................. 3-4EEngine break-in ...................................... 5-3
Engine idling speed, checking ............. 6-15
Engine oil .............................................. 6-11
Engine oil and Coolant warning light ...... 3-7
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking ... 6-20
Front fork, adjusting ............................. 3-39
Front fork, checking ............................. 6-28
Fuel ....................................................... 3-31
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap ........................................ 3-30
Fuel tank overflow hose ....................... 3-33
Fuses, replacing ................................... 6-31HHandlebar position, adjusting .............. 3-39
Handlebar switches ................................ 3-3
Hazard switch......................................... 3-4
Headlight beams, adjusting.................. 3-38
Headlights ............................................ 6-33
Helmet holder ....................................... 3-37
High beam indicator light ....................... 3-5 Horn switch .............................................3-4
IIdentification numbers ............................9-1
Ignition circuit cut-off system ...............3-45
Immobilizer system .................................3-1
Immobilizer system indi
cator light ..........3-7
Indicator lights and warning lights ..........3-5LLicense plate light bulb, replacing ........6-34MMain switch/steering lock .......................3-2
Maintenance and lubrication, periodic....6-5
Maintenance, emission control system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1NNeutral indicator light ..............................3-5PPanel, removing and installing ................6-9
Parking ....................................................5-4
Part locations ..........................................2-1QQuick shift system ................................3-26RRider seat height, adjusting ..................3-35SSafety information ...................................1-1
Seats .....................................................3-34
Shift indicator light ..................................3-6
Shifting ....................................................5-2
Shift pedal .............................................3-26
Shock absorber assembly, adjusting ....3-41
Sidestand ..............................................3-44
UB1JE0E0.book Page 1 Tuesday, February 13, 2018 9:12 AM