oil level YAMAHA TTR125 2007 Betriebsanleitungen (in German)

1 - 7
GEN
INFO
SPECIAL TOOLS
YM-1312-A, 90890-01312Fuel level gauge
This gauge is used to measure the fuel level in the
float chamber.YM-1312-A 90890-01312
YU-33270-B, 90890-01362 Flywheel puller
This tool is used to remove the rotor.YU-33270-B 90890-01362
YM-33963, 90890-01367
YM-33281, 90890-01400Fork seal driver weight
Fork seal driver attachment
These tools are used to installing the fork oil seal.YM-33963
YM-3328190890-01367
90890-01400
YU-33975, 90890-01403 Steering nut wrench
This tool is used when tighten the steering ring nut to
specification.YU-33975 90890-01403
YS-1880-A, 90890-01701 Sheave holder
This tool is used for when loosening or tightening the
flywheel magneto securing nut.YS-1880-A 90890-01701
YU-3112-C, 90890-03112 Pocket tester
Use this tool to inspect the coil resistance, output
voltage and amperage.YU-3112-C 90890-03112
YU-8036-B
90890-03113Inductive tachometer
Engine tachometer
This tool is needed for observing engine rpm.YU-8036-B 90890-03113
YM-4019, 90890-04019 Valve spring compressor
This tool is needed to remove and install the valve
assemblies.YM-4019 90890-04019
YM-91042, 90890-04086 Clutch holding tool
This tool is used to hold the clutch when removing or
installing the clutch boss securing nut.YM-91042 90890-04086
Part number Tool name/How to use Illustration

SPEC
2 - 15
MAINTENANCE SPECIFICATIONS
EC212201
CHASSIS
TT-R125/TT-R125E
Item Standard Limit
Steering system:
Steering bearing type (upper) Angular bearing ----
(lower) Taper roller bearing ----
Front suspension:
Front fork travel 180 mm (7.09 in) ----
Fork spring free length 327 mm (12.87 in) 322 mm (12.68 in)
Spring rate, STD K = 3.00 N/mm
(0.310 kg/mm, 17.4 lb/in)----
Optional spring/spacer No ----
Oil capacity 159 cm
3
(5.60 Imp oz, 5.38 US oz)----
Oil level 122 mm (4.80 in) ----
Oil grade Fork oil 10W or equivalent ----
Inner tube outer diameter 30 mm (1.18 in) ----
Front fork top end Zero mm (Zero in) ----
Rear suspension:
Shock absorber travel 65 mm (2.56 in) ----
Spring free length (TT-R125) 175 mm (6.89 in) ----
(TT-R125E) 178 mm (7.01 in) ----
Fitting length 165 mm (6.50 in) ----
Spring rate, STD (TT-R125) K = 48.1 N/mm
(4.9 kg/mm, 274 lb/in)----
(TT-R125E) K = 50.5 N/mm
(5.1 kg/mm, 286 lb/in)----
Optional spring No ----
Enclosed gas pressure 1,500 kPa
(15 kg/cm
2, 213 psi)----
Wheel:
Front wheel type Spoke wheel ----
Rear wheel type Spoke wheel ----
Front rim size/material 17 × 1.40/Steel ----
Rear rim size/material 14 × 1.60/Steel ----
Rim runout limit:
Radial ---- 2.0 mm (0.08 in)
Lateral ---- 2.0 mm (0.08 in)
Drive chain:
Type/manufacturer DID428HD/DAIDO ----
Number of links 116 links ----
Chain slack 35 ~ 50 mm (1.4 ~ 2.0 in) ----
Chain length (10 links) ----121.4 mm
(4.78 in)

SPEC
2 - 19
MAINTENANCE SPECIFICATIONS
TT-R125LW/TT-R125LWEItem Standard Limit
Steering system: Steering bearing type (upper) Angular bearing ---- (lower) Taper roller bearing ----
Front suspension: Front fork travel 180 mm (7.09 in) ----
Fork spring free length (TT-R125LW) 339 mm (13.35 in) 334 mm (13.15 in)
(TT-R125LWE) 453.6 mm (17.86 in) 448.6 mm (17.66 in)
Spring rate, STD K = 3.20 N/mm (0.330 kg/mm, 18.5 lb/in)----
Optional spring/spacer No ----
Oil capacity (TT-R125LW) 156 cm
3
(5.49 Imp oz, 5.27 US oz) ----
(TT-R125LWE) 158 cm
3
(5.56 Imp oz, 5.34 US oz) ----
Oil level (TT-R125LW) 130 mm (5.12 in) ---- (TT-R125LWE) 125 mm (4.92 in) ----
Oil grade Fork oil 10W or equivalent ----
Inner tube outer diameter 30 mm (1.18 in) ----
Front fork top end Zero mm (Zero in) ----
Rear suspension:
Shock absorber travel 65 mm (2.56 in) ----
Spring free length (TT-R125LW) 178 mm (7.01 in) ---- (TT-R125LWE) 170.5 mm (6.71 in) ----
Fitting length (TT-R125LW) 165 mm (6.50 in) ---- (TT-R125LWE) 160.5 mm (6.32 in) ----
Spring rate, STD (TT-R125LW) K = 58.9 N/mm
(6.0 kg/mm, 336 lb/in) ----
(TT-R125LWE) K = 61.8 N/mm
(6.3 kg/mm, 352 lb/in) ----
Optional spring No ----
Enclosed gas pressure (TT-R125LW) 1,500 kPa (15 kg/cm
2, 213 psi)----
(TT-R125LWE) 1,500 kPa
(15 kg/cm
2, 213 psi) ----
Wheel: Front wheel type Spoke wheel ----
Rear wheel type Spoke wheel ----
Front rim size/material 19 × 1.40/Steel ----
Rear rim size/material 16 × 1.60/Steel ----
Rim runout limit: Radial ---- 2.0 mm (0.08 in)
Lateral ---- 2.0 mm (0.08 in)

ONLY FOR CANADA
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
From 18 months or 7,000 km (4,200 mi) or 210 hours, repeat the maintenance intervals starting from 6 months
or 3,000 km (1,800 mi) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
INSP
ADJ
MAINTENANCE INTERVALS
3 - 0 - 2
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGSINITIAL
ClutchCheck operation
Adjust or replace cable. 1
*
Whichever
comer firstmonth
km
(mi)
hours1,000
(600)1612
3,000
(1,800)5,000
(3,000)
30 90 150
Spark arresterClean.
Front brake(TT-R125 / TT-R125E)
Check operation.
Adjust brake lever free play and replace brake shoes if necessary.
(TT-R125LW / TT-R215LWE)
Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
Replace brake fluid every 1 year. (TT-R125LW / TT-R125LWE)
Rear brakeCheck operation.
Adjust brake pedal free play and replace brake shoes if necessary
Brake hose
(TT-R125LW / TT-
R125LWE)Check for clack damage.
Replace
WheelsCheck runout, spoke tightness and for damage.
Tighten spokes if necessary.
TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
Wheel bearingsCheck bearings for smooth operation.
Replace if necessary.
SwingarmCheck swingarm pivoting point for play.
Correct if necessary.
Lubricate with lithium soap based grease.
Drive chainCheck chain slack / alignment and condition.
Adjust and lubricate chain.
Steering
bearingsCheck bearing assemblies for looseness.
Lubricate with litium soap based grease every 4,000 km (2,400 mi) or
120 hours or 12 months (whichever comes first).
Brake and clutch
lever pivot shaftsApply lithium soap based grease lightly.
2
*3
*4
*5
*6
*7
*8
*9
10
11*
12
Brake pedal pivot
shaftsApply lithium soap based grease lightly.
Sidestand pivotCheck operation.
Apply lithium soap based grease lightly. 1314
Front forkCheck operation and for oil leakage.
Replace if necessary.
15*
Every 1 year
Every 4 year
Every ride
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NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service (TT-R125LW / TT-R125LWE)
After disassembling the brake master cylinders and calipers, always change the fluid. Regulary check the
brake fluid levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change
the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
Control cabesApply Yamaha chain and cable lube or engine oil 10W-30 thoroughly.
Throttle grip
housing and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.
Chassis
fastenersCheck all chassis fitting and fasteners.
Correct if necessary.
Battery (TT-R125E
/ TT-R125LWE)Check terminal for looseness and corrosion.
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGSINITIAL
16
Whichever
comer firstmonth
km
(mi)
hours1,000
(600)1612
3,000
(1,800)5,000
3,000)
30 90 150
Shock absorber
assemblyCheck operation and for oil leakage.
Replace if necessary.*
17
*
18 *
19 *
20
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INSP
ADJ
MAINTENANCE INTERVALS
3 - 0 - 3

3 - 1
INSP
ADJ
MAINTENANCE INTERVALS
EC300000
REGULAR INSPECTION AND ADJUSTMENTS
MAINTENANCE INTERVALS
The following schedule is intended as a general guide to maintenance and lubrication. Bear in mind
that such factors as weather, terrain, geographical location, and individual usage will alter the
required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in
maintaining and lubricating your machine, consult your Yamaha dealer.
Dealer
NoteItem Checks and maintenance jobsInitial Every
10 hours
(1 month)60 hours
(6 months)120 hours
(12 months)
*Fuel lineCheck fuel hoses for cracks or damage.
Replace if necessary.
Spark plugCheck condition.
Clean, regap or replace if necessary.
*ValvesCheck valve clearance.
Adjust if necessary.
Air filter Clean or replace element if necessary.
*CarburetorCheck engine idling speed and starter operation.
Adjust if necessary.
Exhaust systemsCheck for leakage.
Retighten if necessary.
Replace gasket if necessary.
Engine oilCheck oil level and vehicle for oil leakage.
Correct if necessary.
Change. (Warm engine before draining.)
ClutchCheck operation.
Adjust or replace cable.
*Front brakeCheck operation.
Adjust brake lever free play.
Check fluid level and leakage.
(TT-R125LW/TT-R125LWE only)Every ride
*Rear brakeCheck operation.
Adjust brake pedal free play and replace brake
shoes if necessary.Every ride
*WheelsCheck balance, runout, spoke tightness and for
damage.
Tighten spokes and rebalance, replace if
necessary.
*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
*Wheel bearingsCheck bearing for looseness or damage.
Replace if necessary.
*SwingarmCheck swingarm pivoting point for play.
Correct if necessary.
Lubricate with molybdenum disulfide grease.
Drive chainCheck chain slack.
Adjust if necessary. Make sure that the rear wheel
is properly aligned.
Clean and lubricate.Every ride
*Steering bearingsCheck bearing play and steering for roughness.
Correct accordingly.
Lubricate with lithium soap base grease every 120
hours.

3 - 3
INSP
ADJ
PRE-OPERATION INSPECTION AND MAINTENANCE
PRE-OPERATION INSPECTION AND MAINTENANCE
Before riding for break-in operation or practice, make sure the machine is in good operating condi-
tion.
Before using this machine, check the following points.
GENERAL INSPECTION AND MAINTENANCE
Item Routine Page
FuelCheck that a fresh gasoline is filled in the fuel tank. Check the
fuel line for leakage.P.1-12
Engine oilCheck that the oil level is correct. Check the crankcase for leak-
age.P.3-7 ~ 10
Gear shifter and clutchCheck that gears can be shifted correctly in order and that the
clutch operates smoothly.P.3-4
Throttle grip/housingCheck that the throttle grip operation and free play are correctly
adjusted. Lubricate the throttle grip and housing, if necessary.P.3-4 ~ 5
BrakesCheck the play of front and rear brake and effect of front and
rear brake.
Check fluid level and leakage. (TT-R125LW/TT-R125LWE only)P.3-15 ~ 20
Drive chainCheck chain slack and alignment. Check that the chain is lubri-
cated properly.P.3-21 ~ 22
WheelsCheck for excessive wear and tire pressure. Check for loose
spokes and have no excessive play.P.3-27 ~ 28
SteeringCheck that the handlebar can be turned smoothly and have no
excessive play.P.3-28 ~ 32
Front forks and rear shock
absorber assemblyCheck that they operate smoothly and there is no oil leakage. P.3-23 ~ 26
Cables (wires)Check that the clutch and throttle cables move smoothly. Check
that they are not caught when the handlebars are turned or
when the front forks travel up and down.—
Muffler Check that the muffler is tightly mounted and has no cracks. P.4-2
Sprocket Check that the driven sprocket tightening nut is not loose. P.3-20
Lubrication Check for smooth operation. Lubricate if necessary. P.3-33
Bolts and nuts Check the chassis and engine for loose bolts and nuts.—
Lead connectorsCheck that the CDI magneto, CDI unit, and ignition coil are con-
nected tightly.P.1-5

3 - 7
INSP
ADJ
ENGINE OIL LEVEL INSPECTION
6. Apply:
Foam-air-filter oil or engine mixing oil
To the element.
NOTE:
Squeeze out the excess oil. Element should be
wet but not dripping.
7. Install:
Air filter element 1
On air filter guide 2.
8. Apply:
Lithium soap base grease
On the matching surface a on air filter
element.
9. Install:
Air filter element 1
Washer 2
Wing nut 3
ENGINE OIL LEVEL INSPECTION
1. Start the engine, warm it up for several
minutes and wait for five minutes.
2. Place the machine on a level place and
hold it up on upright position by placing
the suitable stand under the engine.
3. Remove:
Dipstick 1

3 - 8
INSP
ADJ
ENGINE OIL LEVEL INSPECTION
4. Check:
Oil level
Oil level should be between maximum
a and minimum b marks.
Oil level is low → Add oil to proper
level.
NOTE:
When inspecting the oil level, do not screw the
dipstick into the oil tank. Insert the gauge
lightly.
(For USA and CDN)
CAUTION:
Do not add any chemical additives.
Engine oil also lubricates the clutch and
additives could cause clutch slippage.
Do not allow foreign material to enter the
crankcase.
Recommended oil:
At –10 ˚C (10 ˚F) or higher Å:
Yamalube 4 (10W-30) or SAE
10W-30 type SE motor oil
At 5 ˚C (40 ˚F) or higher ı:
Yamalube 4 (20W-40) or SAE
20W-40 type SE motor oil
(Except for USA and CDN)
CAUTION:
Do not add any chemical additives or use
oils with a grade of CD a or higher.
Do not use oils labeled “ENERGY CON-
SERVING II” b or higher. Engine oil also
lubricates the clutch and additives could
cause clutch slippage.
Do not allow foreign materials to enter the
crankcase.
Recommended oil:
Refer to the following chart for
selection of oils which are suited
to the atmospheric temperatures.
Recommended engine oil classi-
fication:
API STANDARD:
API “SE” or higher grade
(Designed primarily for motor-
cycles)

3 - 9
INSP
ADJ
ENGINE OIL REPLACEMENT
5. Install:
Dipstick
6. Start the engine and let it warm up for
several minutes.
7. Turn off the engine and inspect the oil
level once again.
NOTE:
Wait a few minutes until the oil settles before
inspecting the oil level.
ENGINE OIL REPLACEMENT
1. Start the engine and warm it up for sev-
eral minutes and wait for five minute.
2. Place the machine on a level place and
hold it on upright position by placing the
suitable stand under the engine.
3. Place a suitable container under the
engine.
4. Remove:
Oil drain bolt 1
Dipstick 2
Drain the engine oil.
5. Install:
Copper washer
Oil drain bolt 1
New
T R..20 Nm (2.0 m · kg, 14 ft · lb)
6. Fill:
Engine oil
7. Check:
Oil leakage
8. Check:
Engine oil level
9. Install:
Dipstick 2
Oil capacity:
Periodic oil change:
1.0 L (0.88 Imp qt, 1.06 US qt)