fuel YAMAHA TTR50 2008 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2008, Model line: TTR50, Model: YAMAHA TTR50 2008Pages: 78, PDF Size: 2.34 MB
Page 37 of 78
OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU17170
Parking When parking, stop the engine, remove
the key from the main switch, and then
turn the fuel cock lever to “OFF”.
WARNING
EWA10310
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Do not park on a slope or on soft
ground, otherwise the vehiclemay overturn.
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Page 39 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU39943
Periodic maintenance chart for the emission control system NOTE:
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL ODOMETER READINGS
1000 km
(600 mi) or
1 month or
30 hours3000 km
(1800 mi) or
6 months or
90 hours5000 km
(3000 mi) or
12 months or
150 hours
1*Fuel lineCheck fuel hoses for cracks or damage.
Replace if necessary.√√
2 Spark plugCheck condition.
Adjust gap and clean.√√
3*Valve clearanceCheck and adjust valve clearance when engine is cold.√
4*Air filter elementClean with solvent.
Replace if necessary.√√
5*Crankcase breather sys-
temCheck ventilation hose for cracks or damage and drain
any deposits.
Replace if necessary.√√√
6*CarburetorCheck engine idling speed and starter operation.
Adjust if necessary.√√√
7 Exhaust systemCheck for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.√√
8 Engine oilChange (warm engine before draining).√√√
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Page 49 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6 2. To increase the throttle cable free
play, turn the adjusting nut in direc-
tion (a). To decrease the throttle
cable free play, turn the adjusting
nut in direction (b).
3. Tighten the locknut.
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU39820
Tires To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA14380
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be ad-
justed in accordance with the
weight of the rider, the riding
speed, and the riding condi-tions.
1. Locknut
2. Throttle cable free play adjusting nut
2 (a)
(b) 1
Standard tire air pressure:
Front:
100 kPa (15 psi) (1.00 kgf/cm²)
Rear:
100 kPa (15 psi) (1.00 kgf/cm²)
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Page 66 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
67. Remove the wheel.
EAU39781
To install the rear wheel
1. Install the drive chain onto the rear
sprocket, and then install the
wheel by inserting the wheel axle
from the right-hand side.NOTE:Make sure that the slot in the brake
shoe plate fits over the retainer on theswingarm.
2. Connect the brake rod to the brake
camshaft lever, and then install the
brake pedal free play adjusting nut
onto the brake rod.3. Adjust the drive chain slack. (See
page 6-17.)
4. Install the washer and axle nut,
and then lower the rear wheel so
that it is on the ground.
5. Tighten the axle nut to the speci-
fied torque.
6. Adjust the brake pedal free play.
(See page 6-16.)
EAU25850
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
1. Slot
2. Retainer
Tightening torque:
Axle nut:
60 Nm (6.0 m·kgf, 43 ft·lbf)
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Page 67 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
6
EAU25901
Troubleshooting chart
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
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Page 69 of 78
MOTORCYCLE CARE AND STORAGE
7-2
7 contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield isscratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the seaSince sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA14500
Make sure that there is no oil or
wax on the tires.
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Page 70 of 78
MOTORCYCLE CARE AND STORAGE
7-3
7
If necessary, wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26150
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.3. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
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Page 72 of 78
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1305 mm (51.4 in)
Overall width:
595 mm (23.4 in)
Overall height:
775 mm (30.5 in)
Seat height:
555 mm (21.9 in)
Wheelbase:
925 mm (36.4 in)
Ground clearance:
135 mm (5.31 in)
Minimum turning radius:
1400 mm (55.1 in)Weight:With oil and fuel:
57.0 kg (126 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.0 cm³
Bore × stroke:
36.0 × 48.6 mm (1.42 × 1.91 in)
Compression ratio:
9.50 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
TT-R50E SAE10W30, SAE10W40,
SAE15W40, SAE20W40 or SAE20W50
TT-R50EX SAE10W30, SAE10W40,
SAE15W40, SAE20W40 or SAE20W50
(AUS)
TT-R50EX YAMALUBE 4, SAE10W30 or
SAE20W40 (CAN)Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
0.80 L (0.85 US qt) (0.70 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
TT-R50E Regular unleaded gasoline only
(AUT)(BEL)(CHE)(DEU)(DNK)(ESP)(FIN)
(FRA)(GBR)(GRC)(IRL)(NLD)(NOR)(PRT)
(SWE)(ZAF)
TT-R50E Unleaded gasoline only (NZL)
TT-R50EX Regular unleaded gasoline only
(CAN)
TT-R50EX Unleaded gasoline only (AUS)
Fuel tank capacity:
3.1 L (0.82 US gal) (0.68 Imp.gal)
Fuel reserve amount:
0.4 L (0.11 US gal) (0.09 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
VM11 x 1Spark plug (s):Manufacturer/model:
NGK/CR7HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
10° 30° 50° 70° 90°
110°
0°
130°F
YAMALUBE 4 (10W30)
or SAE 10W30
YAMALUBE 4 (20W40)
or SAE 20W40
–10° 0° 10° 20° 30°
40° –20°
50°C
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Page 76 of 78
INDEXAAccessories and replacement parts ...... 6-14
Air filter element, cleaning....................... 6-8BBattery................................................... 6-23
Brake and shift pedals, checking
and lubricating .................................... 6-20
Brake lever .............................................. 3-3
Brake lever, checking and lubricating ... 6-20
Brake lever free play, adjusting............. 6-15
Brake pedal ............................................. 3-3
Brake pedal free play, adjusting............ 6-16
Brake shoes, checking .......................... 6-16CCables, checking and lubricating .......... 6-19
Carburetor, adjusting ............................ 6-10
Care ........................................................ 7-1
Clutch free play, adjusting..................... 6-14DDrive chain, cleaning and lubricating .... 6-19
Drive chain slack ................................... 6-17EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-11
Engine oil ................................................ 6-6
Engine, starting a warm .......................... 5-2
Engine stop switch .................................. 3-1FFront fork, checking .............................. 6-21
Fuel ......................................................... 3-4
Fuel cock................................................. 3-5
Fuel tank breather hose .......................... 3-5
Fuel tank cap .......................................... 3-3
Fuse, replacing ..................................... 6-25
HHandlebar switches ................................ 3-1IIdentification numbers ............................ 9-1KKey identification number ....................... 9-1LLabels, location of................................... 1-4MMain switch ............................................. 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control
system .................................................. 6-2
Maintenance, periodic ............................ 6-1
Matte color, caution ................................ 7-1
Model label ............................................. 9-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Pre-operation check list .......................... 4-2SSafety information................................... 1-1
Seat ........................................................ 3-7
Shifting.................................................... 5-2
Shift pedal............................................... 3-2
Sidestand................................................ 3-7
Sidestand, checking and lubricating ..... 6-21
Spark arrester, cleaning ......................... 6-9
Spark plug, checking .............................. 6-5
Specifications ......................................... 8-1
Speed limiter........................................... 3-2
Starter (choke) lever ............................... 3-6
Starting and warming up a cold
engine .................................................. 5-1Starting circuit cut-off system .................. 3-8
Start switch.............................................. 3-1
Steering, checking................................. 6-22
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-25
Swingarm pivots, lubricating ................. 6-21
TThrottle cable free play, adjusting ......... 6-11
Throttle grip and cable, checking
and lubricating .................................... 6-20
Tires ...................................................... 6-12
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30VValve clearance..................................... 6-12
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-23
Wheel (front) ......................................... 6-26
Wheel (rear) .......................................... 6-28
Wheels .................................................. 6-14
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