oil filter YAMAHA VIKING 2016 Owners Manual

Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-21
Spark plug inspection .........................8-22
Cleaning the air filter element .............8-24
Cleaning the air filter case/duct check hose........................................8-29
V-belt case drain plug.........................8-30
Cleaning the spark arrester ................8-30
Valve clearance...................................8-32
Brakes.................................................8-32
Checking the front and rear brake pads ..................................................8-32
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3-2
3
EBU31190Right view
11 10
9856
4321
7
1. Engine oil dipstick
2. Passenger seat belt
3. Passenger seat
4. Air filter
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Storage compartment
10.Fuel tank cap
11.Oil filter cartridgeUB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

8-6
8
EBU32110General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Replace coolant. Every 2 years
2 Air filter element •Clean.
• Replace if necessary. Every 20–40 hours (more often in
wet or dusty areas)
3Engine oil • Replace (warm engine before draining). √ √√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Final gear oil/Dif-
ferential gear oil • Check oil level/oil leakage.
• Replace.
√√
6 *Front brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
7 *Rear brake • Check operation/brake pad wear/fluid leak-
age/see page 8-8.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
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8
To install1. Insert the projections on the hood into the
slots in the front grill, and then place the
hood in the original position.
2. Turn the hood locks 1/4 turn counter- clockwise, and then push the tab on each
hood lock down so that it is pointing rear-
ward. Make sure that the hood is securely
installed.NOTICEECB02180Do not drive the vehicle with the hood
open, unlatched, or removed.
EBU33020Engine oil and oil filter cartridgeCheck engine oil level before each operation.
In addition, change the oi l and the oil filter car-
tridge at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en- gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Lift the cargo bed up. (See page 4-22 forcargo bed lifting and lowering proce-
dures.)
4. Remove the engine oil dipstick, and then
wipe it off with a clean rag.
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8
7. Insert the dipstick completely into the oilfiller hole, and then install the right rear
panel by installing the bolts and the quick
fastener screws.
8. Lower the cargo bed.
To change the engine oil (with or without
oil filter cartridge replacement) 1. Park the vehicle on a level surface.
2. Start the engine, warm it up for several
minutes, and then turn it off. 3. Lift the cargo bed up. (See page 4-22 for
cargo bed lifting and lowering proce-
dures.)
4. Remove the right rear panel by removing the quick fastener screws and bolts.
5. Place an oil pan under the engine to col- lect the used oil, and then remove the
dipstick.
6. Remove the engine oil drain bolt and its gasket to drain the oil from the crank-
case.1. Right rear panel
2. Quick fastener screw
3. Bolt
1
2
3
1. Right rear panel
2. Quick fastener screw
3. Bolt
1
2
3
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8
TIPSkip steps 7–9 if the oil filter cartridge is not
being replaced. 7. Remove the oil filter cartridge with an oilfilter wrench. Make sure that the O-ring is
removed together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 8. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Engine oil drain bolt
2. Gasket
1 2
1. Oil filter cartridge
2. Oil filter wrench
2
1
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8
9. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench. 10. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the
specified torque.
11. Refill with the specified amount of recom- mended engine oil, and then insert the
dipstick completely into the oil filler hole.1. O-ringTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1
1. Torque wrenchTightening torque: Engine oil drain bolt:30 Nm (3.0 m·kgf, 22 ft·lbf)
1
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8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB00301In order to prevent cl utch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher. 
Make sure that no foreign material en-
ters the crankcase.
12. Start the engine, and then let it idle for
several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
13. Turn the engine off, wait at least 10 min-
utes, and then check the oil level and cor-
rect it if necessary.
14. Install the right rear panel by installing the
bolts and the quick fastener screws.
15. Lower the cargo bed.EBU32370Final gear oilChecking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
Recommended engine oil: See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
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8
13. Thoroughly apply Yamaha foam air filteroil or other quality liquid foam air filter oil
(not spray type) to the sponge material.
The sponge material should be wet but
not dripping.
14. Pull the sponge material over its frame.
15. Install the air filter element holder.
16. Install the air filter element.
17. Fit the holders on the air filter case cover onto the projections on the air filter case,
and then install the air filter case cover by
hooking the holders onto the cover. 18. Install cover A, then cover B in their orig-
inal positions by installing the quick fas-
tener screws.1. Holder
2. Projection
1
2
1. Cover A
1
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10
Displacement:686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio:
10.0 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.74 L (2.90 US qt, 2.41 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
36.7 L (9.69 US gal, 8.07 Imp.gal)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM