parking brake YAMAHA VIKING 2016 Owners Manual

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-17
Storage compartments ...................... 4-18
Cup holders ........................................ 4-20
Cargo bed .......................................... 4-21
The front and rear shock absorber
assemblies ....................................... 4-23
Trailer hitch bracket and receiver....... 4-23
Auxiliary DC jack ................................ 4-24
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant ................................................. 5-6
Final gear oil ......................................... 5-6UB427AE0.book Page 1 Monday, May 18, 2015 9:17 AM

Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-21
Spark plug inspection .........................8-22
Cleaning the air filter element .............8-24
Cleaning the air filter case/duct check hose........................................8-29
V-belt case drain plug.........................8-30
Cleaning the spark arrester ................8-30
Valve clearance...................................8-32
Brakes.................................................8-32
Checking the front and rear brake pads ..................................................8-32
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

Checking the parking brake pads ...... 8-33
Checking the brake fluid level ............ 8-33
Brake fluid replacement ..................... 8-35
Checking the brake pedal .................. 8-35
Parking brake lever free play adjustment........................................ 8-35
Brake light switch adjustment ............ 8-37
Cable inspection and lubrication........ 8-37
Brake pedal and accelerator pedal lubrication ......................................... 8-37
Checking the stabilizer bushes .......... 8-38
Rear knuckle upper and lower pivot lubrication (left and right) .................. 8-38
Steering shaft lubrication ................... 8-39
Wheel removal.................................... 8-39
Tire replacement ................................ 8-40
Wheel installation ............................... 8-41
Battery ................................................ 8-41
Jump-starting ..................................... 8-45
Fuse replacement............................... 8-46
Replacing a headlight bulb................. 8-49
Headlight beam adjustment ............... 8-51
Tail/brake light bulb replacement ....... 8-52 Troubleshooting ..................................8-53
Troubleshooting charts .......................8-55
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
UB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM

3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
10
9
2
3
4
5
6,7
8
1
15
13
11
1214
1. Light switch
2. On-Command drive knob
3. Steering wheel
4. Main switch
5. Parking brake lever
6. Helmet indicator light
7. Seat belt indicator light
8. Drive select lever
9. Accelerator pedal
10.Brake pedal
11.Multi-function meter unit
12.Passenger handhold
13.Glove compartment
14.Auxiliary DC jack
15.Storage compartmentUB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM

4-2
4
EBU31260Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light co mes on when the drive
select lever is in the “H” position.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

4-3
4
EBU31290Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.EBU31300Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.EBU31310Parking brake indicator light “ ”
This indicator light comes on when the park-
ing brake is applied.EBU31320On-Command four-wheel-drive
indicator “ ”, On-Command differential
gear lock indicator “ ” and indicator light
“DIFF. LOCK”
The On-Command four-wheel-drive
indicator “ ” comes on when the On-Com-
mand drive knob “2WD/4WD/DIFF LOCK” is
set to the “4WD” position.The On-Command differential gear lock
indicator “ ” and the On-Command differen-
tial gear lock indicator light “DIFF. LOCK”
come on when the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to the “DIFF
LOCK” position.
TIP
Due to the synchronizing mechanism in the
differential gear case, the four-wheel-drive
indicator may not come on until the vehicle
starts moving.
 When the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to “DIFF
LOCK” or “4WD”, the indicator “ ” and the
indicator light “DIFF. LOCK” will flash until
the differential gear is completely locked or
unlocked. If the indicator and the indicator
light continue to flash, the differential is not
completely locked or unlocked. In this
case, start moving to allow time for the dif-
ferential to lock or unlock.
UB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM

4-13
4
EBU34750Parking brake leverThe parking brake lever is located at the right
side of the steering wheel. Setting the parking
brake lever will help keep the vehicle from
moving while parked.
To set the parking brake, pull the lever rear-
ward completely.
To release the parking brake, pull rearward on
the lever, press the release button, and then
push the lever all the way forward.
TIPSpring tension helps return the lever to the
released position.
 If you drive the vehicle with the parking
brake engaged, a buzzer will sound.
1. Brake pedal
1
1. Parking brake lever
2. Release button
12
UB427AE0.book Page 13 Monday, May 18, 2015 9:17 AM

5-1
5
EBU31570
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31580Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-32, 8-37
Parking brake • Check for proper operation, condition, and free play. 8-35
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 5-5, 8-11
UB427AE0.book Page 1 Monday, May 18, 2015 9:17 AM

6-3
6
Do not turn the key to the “ ” (start) position
with the engine running; otherwise, damage
to the electric starter may result.TIPFor maximum engine life, never accelerate
hard when the engine is cold! EBU31910Drive select lever operation and re-
verse drivingNOTICEECB02150Do not shift without coming to a complete
stop and waiting for the engine to return to
normal idle speed. Damage to the engine
or drive train may occur. Shifting: neutral to high and high to low1. Stop the vehicle, and take your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by mov-
ing the drive select lever along the shift
guide. Make sure that the drive select le-
ver is completely shifted into position.
3. Release the parking brake, if applied.
4. Release the brake pedal and press the accelerator pedal gradually.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
1
2
5 4
3
UB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM

6-4
6
Shifting: neutral to reverse
WARNING
EWB03300Before you shift into reverse, make sure
there are no obstacles or people behind
you. When it is safe to proceed, go slowly.
Hitting an obstacle or person could result
in serious injury or death. 1. Stop the vehicle, take your foot off the ac- celerator pedal, and check behind you.
2. Apply the brake pedal.
3. Shift from neutral to reverse or vice versa by moving the drive select lever along the
shift guide.
When in reverse, the reverse indicator
light should be on. If the light does not
come on, ask a Yamaha dealer to in-
spect the reverse indicator light electri-
cal circuit.
 Due to the synchronizing mechanism in
the engine, the light may not come on
until the vehicle starts moving. 4. Release the parking brake, if applied.
5. Check behind the vehicle for people or
obstacles, and then release the brake
pedal.
6. Press the accelerator pedal gradually and
continue to watch to the rear while back-
ing.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
1
2
5 4
3
UB427AE0.book Page 4 Monday, May 18, 2015 9:17 AM