steering YAMAHA VIKING 2016 Owners Manual

Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-18
Coolant ...............................................8-20
Axle boots ...........................................8-21
Spark plug inspection .........................8-22
Cleaning the air filter element .............8-24
Cleaning the air filter case/duct check hose........................................8-29
V-belt case drain plug.........................8-30
Cleaning the spark arrester ................8-30
Valve clearance...................................8-32
Brakes.................................................8-32
Checking the front and rear brake pads ..................................................8-32
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Checking the parking brake pads ...... 8-33
Checking the brake fluid level ............ 8-33
Brake fluid replacement ..................... 8-35
Checking the brake pedal .................. 8-35
Parking brake lever free play adjustment........................................ 8-35
Brake light switch adjustment ............ 8-37
Cable inspection and lubrication........ 8-37
Brake pedal and accelerator pedal lubrication ......................................... 8-37
Checking the stabilizer bushes .......... 8-38
Rear knuckle upper and lower pivot lubrication (left and right) .................. 8-38
Steering shaft lubrication ................... 8-39
Wheel removal.................................... 8-39
Tire replacement ................................ 8-40
Wheel installation ............................... 8-41
Battery ................................................ 8-41
Jump-starting ..................................... 8-45
Fuse replacement............................... 8-46
Replacing a headlight bulb................. 8-49
Headlight beam adjustment ............... 8-51
Tail/brake light bulb replacement ....... 8-52 Troubleshooting ..................................8-53
Troubleshooting charts .......................8-55
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
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1-3
1
YAMAHA MOTOR CO.,LTD.
2500 SHINGAI,IWATA,JAPAN
2015
YXM700E
35.0 kW
623 kg1XD-F155A-40
YA M A H A1XD-K7761-00WARNINGAny part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on the floor or footrests,and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YA M A H A1XD-K7761-10AVERTISSEMENTToute partie du corps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceau de
protection.
Si une roulade ou un
capotage semble
imminent, caler les pieds
sur le plancher ou sur
les repose-pieds et
agripper le volant ou la
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
du bras ou de la jambe.
YAMAHA1XD-K7762-00WARNINGAny part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on the floor or footrests,and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
1 234
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1-4
1
YAMAHA1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
YAMAHA1XD-K8483-10
AVERTISSEMENT
Ne pas appuyer les mains ni les bras sur la portiè
re ou sur le coussin de l’épaule. Afin de prévenir les
blessures, garder mains et bras dans l’habitacle et
agripper le volant ou la poignée de maintien.
Keep hands, body, and other
people away from pinch points
when lowering bed. Do not hold
the cage/frame while closing bed.
YAMAHA 5B4-K7764-00
WARNING
!
56
78
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1-10
1
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00HeadHelmet and eye protection.BodySeatbelt and protective clothing.HandsInside vehicle and holding the
handhold or steering wheel.FeetOn floor or footrests,
ready to brace, and door closed.
Liste de vérification
de sécurité intégrale
YAMAHA 1XD-F1558-10TêteCasque et protection des yeuxCorps Ceinture de sécurité et vêtements de protectionMainsÀ l’intérieur du véhicule, tenantla
poignée de maintien ou le volant.PiedsSur le plancher ou les repose-pieds, prêts à
encaisser le choc; portière fermée.YAMAHA
1XD-F1568-00
WARNING
DRIVER DRIVER
UNDER
UNDER16
16DRIVERUNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passengers must be able to reach the center handhold
while keeping feet flat on floor and sitting
upright with back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.

Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.

Do not exceed seating capacity: 2 passengers.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.

21
22
23
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1-13
1
YAMAHA1XD-K7761-00WARNINGAny part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on the floor or footrests,and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAMAHA1XD-K7762-00WARNINGAny part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on the floor or footrests,and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
Keep hands, body, and other
people away from pinch points
when lowering bed. Do not hold
the cage/frame while closing bed.
YAMAHA 5B4-K7764-00
WARNING
!
12 3
4
UB427AE0.book Page 13 Monday, May 18, 2015 9:17 AM

1-16
1
YAMAHA5UG-F151J-00
MAX 7.3 INCH
(185MM)
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00HeadHelmet and eye protection.BodySeatbelt and protective clothing.HandsInside vehicle and holding the
handhold or steering wheel.FeetOn floor or footrests,
ready to brace, and door closed.
YAMAHA
1XD-F1568-00
WARNING
DRIVER DRIVER
UNDER
UNDER16
16DRIVERUNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passengers must be able to reach the center handhold
while keeping feet flat on floor and sitting
upright with back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.

Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.

Do not exceed seating capacity: 2 passengers.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.

10
11
12
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2-3
2
• Do not drive or ride as a passenger after using drugs or alcohol.
Prepare your vehicle
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper-
ating condition. Failure to inspect or maintain th e vehicle properly increases the possibility of an
accident or equipment damage. See page 5-1 for a list of pre-operation checks.
Prepare your load or trailer
Carrying loads, towing a trailer, or pulling object s can affect handling, stability, and cause the risk
of overturns or other accidents.
 Read Chapter 6 before loading, towing, or pulling objects.
 Do not overload the vehicle or trailer. Refer to label in cargo bed for cargo bed load limit. Refer
to label next to hitch for tongue weight and trailer load limits.
 Keep weight in the cargo bed centered side to side, and as low and as far forward as possible.
 Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be
thrown forward and strike occupants.
While using your Yamaha Viking
 Keep your body completely inside the vehicle at all times. Keep both hands on the steering
wheel. Be sure the passengers are seated, belted, and holding onto the passenger handhold.
Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle
can be struck by objects your vehicle is passin g or crushed by the vehicle cage/frame in a roll-
over accident.
 Watch for branches, brush, or other hazards that could enter the vehicle.
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2
Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control,
including rollovers. The Viking has higher gro und clearance and other features to handle rug-
ged terrain, and, as a result, can overturn in situations where some other vehicles may not.
 Avoid rollovers:
• Use care when turning:
• Turning the steering wheel too far or too fast can result in a rollover.
• Avoid sideways sliding, skidding, or back-wheel sliding, and never do donuts.
• Slow down before entering a turn and avoid hard braking in a turn.
• When making tight turns from a stop or at sl ow speeds, avoid sudden or hard acceleration.
• Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive
slowly and turn downhill immediately if you feel the vehicle may tip.
• Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This
vehicle is designed for off-road use only.UB427AE0.book Page 4 Monday, May 18, 2015 9:17 AM

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2
If you think or feel that the vehicle may tip or ro ll, keep your body completely inside the protec-
tive structure of the vehicle:
• Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the
steering wheel or passenger handhold.
• Do not put your hands or feet outside of the vehicle for any reason. Your arm or leg could be
crushed.
• Do not try to stop a vehicle tipover using your arm or leg.
 Do not operate this vehicle on any public street, road, or highway, even if dirt or gravel.
 Do not operate the vehicle in fast-flowing water or water deeper than 37 cm (15 in). If you must
cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large
rocks, or slippery surfaces. Operating this vehi cle through deep or fast-flowing water can lead
to loss of control or overturn. To reduce your risk of drowning or other injuries, use care when
crossing through water.
 When loaded with cargo or towing a trailer:
• Reduce speed, operate in low gear only, and allow more room to stop.
• Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines.
• Load trailer properly and use extra care when towing or pulling.
 Do not tow or pull objects from any part of the vehicle other than the trailer hitch bracket or
winch (if installed).
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.UB427AE0.book Page 5 Monday, May 18, 2015 9:17 AM