checking oil YAMAHA VIKING 2017 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2017, Model line: VIKING, Model: YAMAHA VIKING 2017Pages: 172, PDF Size: 3.94 MB
Page 7 of 172
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-6
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-7
Instruments, lights and switches .......... 5-7
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12 PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-19
Coolant ...............................................8-21
Axle boots ...........................................8-22
Spark plug inspection .........................8-23
Cleaning the air filter element .............8-25
Cleaning the air filter case/duct check hose........................................8-30
V-belt case drain plug.........................8-31
Cleaning the spark arrester ................8-31
Valve clearance...................................8-33
Brakes.................................................8-33
Checking the front and rear brake pads ..................................................8-33
UB427BE0.book Page 2 Friday, February 5, 2016 2:14 PM
Page 110 of 172
8-11
8
To install1. Insert the projections on the hood into the
slots in the front grill, and then place the
hood in the original position.
2. Turn the hood locks 1/4 turn counter- clockwise, and then push the tab on each
hood lock down so that it is pointing rear-
ward. Make sure that the hood is securely
installed.NOTICEECB02180Do not drive the vehicle with the hood
open, unlatched, or removed.
EBU33020Engine oil and oil filter cartridgeCheck engine oil level before each operation.
In addition, change the oil and the oil filter car-
tridge at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en- gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Lift the cargo bed up. (See page 4-22 forcargo bed lifting and lowering proce-
dures.)
4. Remove the engine oil dipstick, and then
wipe it off with a clean rag.
UB427BE0.book Page 11 Friday, February 5, 2016 2:14 PM
Page 115 of 172
8-16
8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB00301In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher.
Make sure that no foreign material en-
ters the crankcase.
12. Start the engine, and then let it idle for
several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
13. Turn the engine off, wait at least 10 minu-
tes, and then check the oil level and cor-
rect it if necessary.
14. Install the right rear panel by installing the
bolts and the quick fastener screws.
15. Lower the cargo bed.EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
Recommended engine oil: See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
UB427BE0.book Page 16 Friday, February 5, 2016 2:14 PM
Page 118 of 172
8-19
8
EBU36060Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.
Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of therecommended type to raise it to the
specified level. NOTICE: Be sure no for-
eign material enters the differential
gear case.
[ECB00412]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
UB427BE0.book Page 19 Friday, February 5, 2016 2:14 PM
Page 120 of 172
8-21
8
6. Check the oil filler bolt gasket for dam-age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU32990CoolantThe coolant level should be checked before
each ride.
Checking the coolant level
1. Park the vehicle on a level surface.
2. Check the coolant level in the coolant reservoir when the engine is cold as the
coolant level varies with engine tempera-
ture.
TIPThe coolant should be between the minimum
and maximum level marks. 3. If the coolant is at or below the minimumlevel mark, remove the coolant reservoir
cap, add coolant to the maximum level
mark, install the reservoir cap.
Tightening torque:Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
123
UB427BE0.book Page 21 Friday, February 5, 2016 2:14 PM
Page 135 of 172
8-36
8
As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads and/or brake system leakage; therefore,
be sure to check the brake pads for wear and
the brake system for leakage. If the brake fluid
level goes down suddenly, have a Yamaha
dealer check the cause before further riding.EBU32520Brake fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during pe riodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake hoses every four years.EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should be no free play in the brake pedal. The brakes
should operate smoothly
and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.
EBU32540Parking brake lever free play adjust-
mentPeriodically check the parking brake lever
free play and adjust it if necessary.1. Brake pedal
2. No brake pedal free play
1
2
UB427BE0.book Page 36 Friday, February 5, 2016 2:14 PM
Page 168 of 172
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter case/duct check hose, cleaning ..................... 8-30
Air filter element, cleaning ............................................ 8-25
Auxiliary DC jack .......................................................... 4-24
Axle boots .................................................................... 8-22BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-42
Brake fluid level, checking ........................................... 8-34
Brake fluid, replacing ...................................................8-36
Brake light switch, adjusting ........................................ 8-38
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-38
Brake pedal, checking ................................................. 8-36
Brakes, Periodic maintenance ..................................... 8-33
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-38
Cargo bed .................................................................... 4-21
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-21
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-20DDifferential gear oil, Periodic maintenance .................. 8-19Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-11
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-16
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-7
Front and rear brake pads, checking ........................... 8-33
Front and rear shock absorber assemblies ................. 4-23
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-47GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-52
Headlight bulb, replacing ............................................. 8-50
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UB427BE0.book Page 1 Friday, February 5, 2016 2:14 PM