light YAMAHA VMAX 2001 Owner's Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU01664
Replacing the fuses The main fuse box is located under the
rider seat. (See page 3-9 for rider seat
removal and installation procedures.)
The fuse box, which contains the fuses
for the individual circuits, is located un-
der cowling A. (See page 6-6 for cowl-
ing removal and installation proce-
dures.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
EC000103
CAUTION:@ Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire. @3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Main fuse
2. Spare main fuse
1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Radiator fan fuse
5. Spare fuse (´ 2)
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Signaling system fuse: 10 A
Radiator fan fuse: 10 A
Ignition fuse: 10 A
E_3lr.book Page 37 Wednesday, November 22, 2000 4:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-38
6
EAU03003
Replacing the headlight bulb This motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace it as follows.
1. Remove the headlight unit by re-
moving the screws.
2. Disconnect the headlight coupler,
and then remove the headlight unit
and bulb cover.3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
EW000119
WARNING
@ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. @4. Place a new bulb into position, and
then secure it with the bulb holder.
EC000105
CAUTION:@ Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner. @5. Install the bulb cover, and then
connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Screw (´ 2)
1. Headlight bulb holder
1. Do not touch this area.
E_3lr.book Page 38 Wednesday, November 22, 2000 4:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-39
6
EAU00855
Replacing a turn signal light
bulb or the tail/brake light
bulb 1. Remove the lens by removing the
screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.4. Install the lens by installing the
screws.
EC000108
CAUTION:@ Do not overtighten the screws, oth-
erwise the lens may break. @
1. Screw (´2)
1. Tail/brake light bulb (´2)
1. Turn signal light bulb
E_3lr.book Page 39 Wednesday, November 22, 2000 4:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-43
6
EAU03422
To install the rear wheel
1. Apply a light coating of lithium-
soap-based grease to the splines
of the final gear case and wheel
hub.
2. Install the wheel, brake caliper
bracket, spacer and wheel axle.
3. Install the brake caliper by install-
ing the bolts.NOTE:@ Make sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc. @
4. Install the brake torque rod bolt
and nut at the brake caliper brack-
et.
5. Install the rear wheel axle nut.
6. Take the motorcycle off the cen-
terstand so that the rear wheel is
on the ground.
7. Tighten the axle nut, brake caliper
bolts, brake torque rod nut, and
pinch bolt to the specified torques.
8. Install the brake torque rod cotter
pin.
EW000124
WARNING
@ Always use a new cotter pin. @
Tightening torques:
Axle nut:
150 Nm (15.0 m·kg)
Brake caliper bolt:
40 Nm (4.0 m·kg)
Brake torque rod nut:
48 Nm (4.8 m·kg)
Rear wheel axle pinch bolt:
16 Nm (1.6 m·kg)
E_3lr.book Page 43 Wednesday, November 22, 2000 4:10 PM

MOTORCYCLE CARE AND STORAGE
7-2
7 thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments, switch-
es and lights), breather hoses
and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:@ Salt sprayed on roads in the winter may
remain well into spring. @1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA00012
CAUTION:@ Do not use warm water since it in-
creases the corrosive action of the
salt. @2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
E_3lr.book Page 2 Wednesday, November 22, 2000 4:10 PM

SPECIFICATIONS
8-3
8
Maximum load* 209 kg
Tire air pressure (measured
on cold tires)
Up to 90 kg*
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
90 kg–maximum*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
High-speed riding
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 18 ´ MT 2.15
Rear
Type Cast wheel
Size 15M/C ´ MT 3.50
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm
Spring/shock absorber
Front Coil-air spring / oil damper
Rear Coil spring / oil damper
Wheel travel
Front 140 mm
Rear 100 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 22.5 A @ 5,000 r/min
Battery
Model YB16AL-A2
Voltage, capacity 12 V, 16 Ah
Headlight typeQuartz bulb (halogen)
E_3lr.book Page 3 Wednesday, November 22, 2000 4:10 PM

SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 2
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 3.4 W ´ 1 (for GB)
12 V, 4 W ´ 1 (for F, B, I, P)
Meter lighting 14 V, 3 W ´ 2
Neutral indicator light 14 V, 3 W ´ 1
High beam indicator light 14 V, 3 W ´ 1
Turn signal indicator light 14 V, 3 W ´ 1
Fuel level warning light 14 V, 3 W ´ 1
Oil level warning light 14 V, 3 W ´ 1
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 10 A
Radiator fan fuse 10 A
Ignition fuse 10 A
E_3lr.book Page 4 Wednesday, November 22, 2000 4:10 PM

10-INDEXAAir filter element, cleaning ...................... 6-19
Anti-theft alarm ........................................3-3BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-30
Brake and shift pedals, checking and
lubricating ............................................ 6-29
Brake fluid, changing ............................. 6-28
Brake fluid level, checking...................... 6-27
Brake lever...............................................3-6
Brake lever free play, adjusting .............. 6-25
Brake light switch (rear), adjusting ......... 6-26
Brake pads, checking............................. 6-26
Brake pedal..............................................3-6
Brake pedal position, adjusting .............. 6-25CCables, checking and lubricating............ 6-28
Carburetors, adjusting............................ 6-20
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ..................................... 6-30
Clutch lever ..............................................3-5
Clutch lever free play ............................. 6-24
Conversion table ......................................8-5
Coolant .................................................. 6-14
Changing .......................................... 6-15
Checking .......................................... 6-14
Coolant temperature gauge .....................3-3
Cowlings and panels, removing and
installing................................................ 6-6DDimmer switch ......................................... 3-4EEngine break-in ....................................... 5-4
Engine oil and oil filter cartridge ............... 6-9
Engine stop switch................................... 3-4FFinal gear oil .......................................... 6-13
Front fork, adjusting ............................... 3-11
Front fork, checking ............................... 6-31
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ......... 5-4
Fuel level warning light ............................ 3-2
Fuel reserve switch.................................. 3-5
Fuel tank cap ........................................... 3-7
Fuses, replacing .................................... 6-37HHandlebar switches ................................. 3-4
Headlight bulb, replacing ....................... 6-38
Helmet holder ........................................ 3-10
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-20
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-1
KKey identification number .........................9-1LLight switch ..............................................3-4MMain switch ..............................................3-1
Maintenance and lubrication, periodic ......6-3
Model label ..............................................9-2NNeutral indicator light ...............................3-1OOil level warning light ...............................3-2
Operation .................................................5-1PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-4
Pre-operation check list ............................4-1RRider seat ................................................3-9SSafety information ....................................1-1
Shifting .....................................................5-3
Shift pedal ................................................3-6
Shift points (for Switzerland only) .............5-4
Shock absorber assemblies, adjusting ...3-12
Sidestand ...............................................3-16
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
E_3lr.book Page 1 Wednesday, November 22, 2000 4:10 PM

INDEX
Speedometer unit .................................... 3-2
Starter (choke) lever ................................ 3-8
Starting a cold engine .............................. 5-1
Starting a warm engine ............................ 5-3
Start switch .............................................. 3-5
Steering, checking ................................. 6-32
Steering lock............................................ 3-9
Storage.................................................... 7-4
Suspension (rear), lubricating ................ 6-31
Suspension settings, matching
front and rear....................................... 3-15TTachometer ............................................. 3-3
Throttle cable free play, adjusting .......... 6-21
Throttle grip and cable, checking and
lubricating............................................ 6-29
Tires ...................................................... 6-21
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-44
Troubleshooting charts .......................... 6-45
Turn signal indicator light ......................... 3-1
Turn signal light or tail/brake light bulb,
replacing ............................................. 6-39
Turn signal switch .................................... 3-4VValve clearance, adjusting ..................... 6-21
Vehicle identification number ................... 9-1
W Wheel bearings, checking ..................... 6-33
Wheel (front) ......................................... 6-40
Installing .......................................... 6-40
Removing ........................................ 6-40
Wheel (rear) .......................................... 6-41
Installing .......................................... 6-43
Removing ........................................ 6-41
Wheels .................................................. 6-24
E_3lr.book Page 2 Wednesday, November 22, 2000 4:10 PM