YAMAHA VMAX 2010 Manual Online

PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6
EAU23272
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23283
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground. (See page 6-37 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU46553
Battery This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To remove the battery
1. Remove cowling A. (See page
6-7.)
2. Disconnect the negative battery
lead first, then the positive battery
lead by removing their bolt.1. Negative battery lead (black)
2. Positive battery lead (red)2
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6 3. Remove the battery cover bolts, lift
the battery cover (together with the
ECU), then move the cover to the
side.
4. Remove the main fuse (together
with the holding band) from its
holder.
5. Disconnect coupler A.6. Remove the rubber damper.
7. Unfold the heat insulator as
shown.8. Pull the battery out of its compart-
ment.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16520
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery. If
1. Bolt
2. Battery cover
1
2
1. Main fuse
2. Holding band
3. Coupler A
1. Rubber damper2
1
3
1
1. Heat insulator
2. Battery1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6you do not have access to a con-
stant-voltage battery charger, have a
Yamaha dealer charge your battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16302]
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
To install the batteryTIPBe sure the battery is fully charged.1. Place the battery in its compart-
ment.2. Fold the heat insulator back to its
original position. NOTICE: Make
sure that the heat insulator is in
its original position and it is
properly folded.
[ECA16550]
3. Install the rubber damper.
4. Connect coupler A.
5. Install the main fuse (together with
the holding band) on its holder.
6. Place the battery cover (together
with the ECU) in the original posi-
tion, and then install the bolts.
7. Connect the positive battery lead
first, then connect the negative
battery lead by installing their bolt.
8. Install the cowling.
NOTICE
ECA16530
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
1. Heat insulator1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
EAU46453
Replacing the fuses The main fuse and the ABS motor fuse
are located behind cowling A. (See
page 6-7.) Fuse box 1 is located under
the rider seat. (See page 3-25.)Fuse box 1
Fuse box 2 is located behind panel B.
(See page 6-7.)Fuse box 2
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to1. Main fuse
2. ABS motor fuse
3. ABS motor spare fuse
1
3
2
1. ABS solenoid fuse
2. Fuel injection system fuse
3. Spare fuse
123
1. Ignition fuse
2. ABS control unit fuse
3. Headlight fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Electronic throttle valve fuse
6. Radiator fan fuse
7. Spare fuse
8. Signaling system fuse
9. Parking lighting fuse
10.Sub radiator fan fuse
1
2
3
4
5
6
7
8 107
9
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU46461
Replacing the headlight bulb This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
Specified fuses:
Main fuse:
50.0 A
Ignition fuse:
20.0 A
Parking lighting fuse:
7.5 A
Signaling system fuse:
7.5 A
Headlight fuse:
15.0 A
Radiator fan fuse:
20.0 A
Sub radiator fan fuse:
7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse:
7.5 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6 1. Remove the headlight unit by re-
moving the bolts.
2. Disconnect the headlight coupler,
and then remove the bulb cover.3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the bolts.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Bolt
1
1
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6
EAU24181
Tail/brake light This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]
1. Screw
2. Turn signal light lens
1
2
1. Turn signal light bulb
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6
EAU46781
Replacing a license plate light
bulb 1. Remove the holding plate by re-
moving the bolts.
2. Remove the license plate light unit
by removing the bolts.3. Remove the license plate light
socket (together with the bulb) by
turning it counterclockwise, and
then pulling it out.
4. Remove the burnt-out bulb by pull-
ing it out.5. Insert a new bulb into the socket.
6. Install the socket (together with the
bulb) by pushing it in, and then turn
it clockwise until it stops.
7. Install the license plate light unit by
installing the bolts.
8. Install the holding plate by install-
ing the bolts.1. Holding plate
2. Bolt
12
1. Bolt
2. License plate light unit
1. License plate light bulb socket
1 2
1
1. License plate light bulb
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
6
EAU46403
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-33.)
2. Remove the auxiliary light socket
(together with the bulb) by turning
it counterclockwise.
3. Remove the burnt-out bulb by pull-
ing it out of the socket.4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by turning it
clockwise.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Auxiliary light bulb socket
1
1. Auxiliary light bulb
1
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